BMW R Series Motorcycle (1993-2005) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

See the 'Compatibility' tab for full model listing. Includes Color Wiring Diagrams. Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

View Product for a complete listing of models covered. Includes Color Wiring Diagrams.

What's Covered

THIS BMW MOTORCYCLE MANUAL 792 PAGES

• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS, AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / BASIC TOOLS / PRECISION MEASURING TOOLS / ELECTRICAL FUNDAMENTALS / BASIC SERVICE METHODS / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGOPERATING REQUIREMENTS / STARTING THE ENGINE / STARTING DIFFICULTIES / ENGINE PERFORMANCE / ENGINE NOISES / ENGINE LUBRICATION / CYLINDER LEAKDOWN TEST / CLUTCH / TRANSMISSION / FINAL DRIVE / ELECTRICAL TESTING / LIGHTING SYSTEM / STARTING SYSTEM / CHARGING SYSTEM / IGNITION SYSTEM / FRONT SUSPENSION AND STEERING / BRAKE SYSTEM
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPFUEL TYPE / PRE-RIDE CHECK LIST / TIRES AND WHEELS / BATTERY / ENGINE OIL AND FILTER / TRANSMISSION / FINAL DRIVE / CONTROL CABLE SERVICE / REAR BRAKE PEDAL PIVOT SHAFT BOLT AND BUSHING LUBRICATION / SHIFT LEVER CLEANING AND LUBRICATION / SIDESTAND / WINDSHIELD ADJUST SHAFT (RS MODELS) / AIR FILTER / BRAKE SYSTEM / CLUTCH / FUEL FILTER REPLACEMENT / FUEL HOSE INSPECTION / CRANKCASE BREATHER INSPECTION / EVAPORATIVE EMISSION CONTROL SYSTEM / EXHAUST SYSTEM / HANDLEBARS / HANDLEBAR GRIPS / FRONT SUSPENSION INSPECTION / REAR SUSPENSION INSPECTION / REAR FRAME INSPECTION / FASTENER INSPECTION / TUNE-UP PROCEDURES / CYLINDER HEAD FASTENERS / VALVE CLEARANCE / IGNITION TIMING / ENGINE COMPRESSION TEST / SPARK PLUGS (SINGLE PLUG IGNITION SYSTEM) / SPARK PLUGS (DUAL-PLUG IGNITION SYSTEM) / SPARK PLUG INSPECTION / THROTTLE AND CHOKE CABLE ADJUSTMENT(ALL MODELS EXCEPT R850C AND 1200C MODELS) / THROTTLE CABLE ADJUSTMENT (1993-1995 R850C AND R1200C MODELS) / THROTTLE BODY SYNCHRONIZATION AND IDLE SPEED ADJUSTMENT / ALTERNATOR DRIVE BELT ADJUSTMENT / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDENGINE SERVICE NOTES / CYLINDER HEAD COVER / CYLINDER HEAD / VALVE GEAR HOLDER / VALVES AND VALVE COMPONENTS / CYLINDER AND PISTON / PISTON AND PISTON RINGS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDENGINE SERVICE NOTES / SERVICING THE ENGINE IN FRAME / ENGINE REMOVAL AND INSTALLATION (GS, R, RS AND RT MODELS) / ENGINE REMOVAL AND INSTALLATION (R1100S MODELS) / ENGINE REMOVAL AND INSTALLATION (R850C AND R1200C MODELS) / ALTERNATOR SUPPORT COVER / AUXILIARY DRIVE SHAFT MECHANISM / OIL PUMP / CRANKCASE / REAR MAIN SEAL REPLACEMENT / AUXILIARY DRIVE SHAFT, CAMSHAFT CHAINS AND TENSIONERASSEMBLIES / CRANKSHAFT / CONNECTING RODS / OIL COOLERS AND HOSES / ENGINE BREAK-IN / SPECIFICATIONS
• CHAPTER SIX / CLUTCHCLUTCH RELEASE MECHANISM / MASTER CYLINDER / CLUTCH RELEASE CYLINDER/ SPECIFICATIONS
• CHAPTER SEVEN / FIVE SPEED TRANSMISSION AND GEARSHIFT MECHANISMSTRANSMISSION CASE / NEUTRAL SWITCH AND GEAR POSITION SWITCH / TRANSMISSION HOUSING COVER / TRANSMISSION SHAFTS AND GEARSHIFT MECHANISM / TRANSMISSION SHAFTS / GEARSHIFT MECHANISM / TRANSMISSION HOUSING, HOUSING COVER BEARINGS AND SEALS / SPECIFICATIONS
• CHAPTER EIGHT / SIX SPEED TRANSMISSION AND GEARSHIFT MECHANISMSTRANSMISSION CASE / NEUTRAL/GEAR POSITION SWITCH / TRANSMISSION HOUSING / TRANSMISSION SHAFTS AND GEARSHIFT MECHANISM / TRANSMISSION HOUSING AND HOUSING COVER / TRANSMISSION SHAFTS / GEARSHIFT MECHANISM / TRANSMISSION HOUSING AND HOUSING COVER OIL SEALS / SPECIFICATIONS
• CHAPTER NINE / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMSDEPRESSURIZING THE SYSTEM / FUEL INJECTORS / THROTTLE BODY / PRESSURE REGULATOR / MOTRONIC CONTROL UNIT / THROTTLE POSITION SENSOR / AIR FILTER ASSEMBLY / THROTTLE CABLES / INCREASE IDLE CHOKE / FUEL TANK / ROLLOVER VALVE / FUEL FILTER / FUEL PUMP / FUEL PUMP PRESSURE TEST / FUEL LEVEL SENDING UNIT / CRANKCASE BREATHER SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM / EXHAUST SYSTEM/ SPECIFICATIONS
• CHAPTER TEN / ELECTRICAL SYSTEMELECTRICAL COMPONENT REPLACEMENT / CHARGING SYSTEM / ALTERNATOR / IGNITION SYSTEM / HALL SENSOR UNIT / MAIN IGNITION COIL / DIRECT IGNITION COILS / SPARK PLUG SECONDARY WIRES / SPARK PLUG PRIMARY WIRES (DUAL-PLUG MODELS) / STARTING SYSTEM / STARTER / STARTER RELAY / LIGHTING SYSTEM / HEADLIGHT / TAILLIGHT/BRAKE LIGHT AND LICENSE PLATE LIGHT / TURN SIGNALS / SWITCHES / RIDER INFORMATION DISPLAY (RID) (1993-1998 GS, RS AND RT MODELS) / INSTRUMENT PANEL / CENTRAL ELECTRICAL EQUIPMENT BOX OR MODULES RELAYS / FUSESBATTERY CASE / HORN / COLOR WIRING DIAGRAMS / SPECIFICATIONS
• CHAPTER ELEVEN / WHEELS, HUBS AND TIRESFRONT WHEEL / REAR WHEEL / FRONT HUB / WHEEL RUNOUT AND BALANCE / SPOKE WHEEL SERVICE / TIRE CHANGING / TIRE REPAIRS / SPECIFICATIONS
• CHAPTER TWELVE / FRONT SUSPENSION AND STEERINGHANDLEBAR / CONTROLS / LEVER / UPPER FORK BRIDGE / LOWER FORK BRIDGE / FRONT FORK / FRONT STRUT ADJUSTMENTS / FRONT STRUT / FRONT SUSPENSION A-ARM / STEERING DAMPER/ SPECIFICATIONS
• CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVESWING ARM AND DRIVE SHAFT PARALEVER AND MONOLEVER MODELS / FINAL DRIVE UNIT PARALEVER AND MONOLEVER MODELS / PINION GEAR-TO-RING GEAR / TAPERED ROLLER BEARING PRELOAD/ SPECIFICATIONS
• CHAPTER FOURTEEN / BRAKESBRAKE FLUID SELECTION / PREVENTING BRAKE FLUID DAMAGE / BRAKE SERVICE / ABS II SYSTEM / INTEGRAL ABS SYSTEM / BRAKE PADS / BRAKE CALIPERS / CALIPER OVERHAUL / BRAKE FLUID FILLER ADAPTER / FRONT MASTER CYLINDER (R850R AND ALL R1100 EXCEPT R1100S) / FRONT MASTER CYLINDER (R850S, R1100S, R1150 AND R1200C) / REAR MASTER CYLINDER / BRAKE DISC AND SENSOR WHEEL / ABS SENSOR / ABS UNIT (ABS II MODELS) / ABS PRESSURE MODULATOR (INTEGRAL ABS MODELS) / ABS RELAY (ABS II) / BRAKE HOSE AND LINE REPLACEMENT / REAR BRAKE PEDAL / BRAKE BLEEDING (NON-ABS AND ABSII MODELS) / BRAKE BLEEDING (INTEGRAL ABS MODELS) / SPECIFICATIONS
• CHAPTER FIFTEEN / BODY AND FRAMESEAT / SEAT BACKREST (R850C AND R1200C MODELS) / FRONT FENDER AND MUD GUARD / REAR FENDER AND MUD GUARD / BODY SIDE PANELS (R MODELS) / WINDSHIELD (GS MODELS) / BODY PANELS (RS MODELS) / BODY PANELS (RT MODELS) / BODY PANELS (R1100S MODELS) / LUGGAGE AND LUGGAGE CARRIER / WINDSHIELD CLEANING (ALL MODELS) / SIDESTAND / CENTERSTAND / FOOTRESTS (R1100GS, R1100R AND R1100RS MODELS) / FOOTRESTS (R1150R AND R1150RS MODELS) / FOOTRESTS (R1150GS MODELS) / FOOTREST (RT MODELS) / FOOTRESTS (R1100S MODELS) / FOOTRESTS (R850C AND R1200C MODELS) / FRONT SAFETY BARS / HANDLE (RT MODELS) / ENGINE GUARD / MAIN FRAME (R1100S MODELS) / FRONT FRAME (R850C AND R1200C MODELS) / REAR FRAME / RAISING REAR FRAME / SPECIFICATIONS
• INDEX
• COLOR WIRING DIAGRAMS
• MODELS COVERED:1995 1996 1997 1998 1999 BMW R1100GS1994 1995 1996 1997 1998 1999 2000 BMW R1100GS (U.K.)1995 1996 1997 1998 1999 2000 2001 BMW R1100R (U.S. AND U.K.)1993 1994 1995 1996 1997 1998 1999 2000 2001 BMW R1100RS1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 BMW R1100RS (U.K.)1996 1997 1998 1999 2000 2001 BMW R1100RT1995- 1996 1997 1998 1999 2000 2001 BMW R1100RT (U.K.)1999 2000 2001 2002 2003 2004 2005 BMW R1100S2000 2001 2002 2003 2004 BMW R1100S (U.K.)2000 2001 2002 2003 2004 2005 BMW R1150GS/ADVENTURE1999 2000 2001 2002 2003 2004 BMW R1150GS/ADVENTURE (U.K.)2002 2003 2004 2005 BMW R1150R/ROCKSTER2000 2001 2002 2003 2004 BMW R1150R/ROCKSTER (U.K.)2002 2003 2004 BMW R1150RS2001 2002 2003 BMW R1150RS (U.K.)2002 2003 2004 BMW R1150RT2000 2001 2002 2003 2004 BMW R1150RT (U.K.)1998 1999 2000 2001 2002 2003 2004 BMW R1200C (U.S. AND U.K.)2000 2001 BMW R850C (U.K.)2000 2001 BMW R850GS (U.K.)1996-1998 BMW R850R1995-2001 BMW R850R (U.K.)
• CLYMER MANUALS R1100GS MANUALCLYMER MANUALS BMW R1100GS MANUALCLYMER MANUALS BMW R1100R MANUALCLYMER MANUALS BMW R1100RS MANUALCLYMER MANUALS BMW R1100RS MANUALCLYMER MANUALS BMW R1100RT MANUALCLYMER MANUALS BMW R1100RT MANUALCLYMER MANUALS BMW R1100S MANUALCLYMER MANUALS BMW R1150GS ADVENTURE MANUALCLYMER MANUALS BMW R1150R ROCKSTER MANUALCLYMER MANUALS BMW R1150RS MANUALCLYMER MANUALS BMW R1150RT MANUALCLYMER MANUALS BMW R1200C MANUALCLYMER MANUALS BMW R850C MANUALCLYMER MANUALS BMW R850GS MANUALCLYMER MANUALS BMW R850R MANUAL