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Harley-Davidson Twin Cam Motorcycle (2000-2005) Service Repair Manual

In stock
SKU
HAY-CON-CM4232
As low as £41.67

KEY POINTS:

  • Packed with step-by-step instructions to help you fix your motorbike
  • An iconic product with a timeless quality
  • DIY friendly techniques and tools
  • Suitable for a beginner or pro
  • View Sample Here

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

See the 'Compatibility' tab for full model listing. Includes Color Wiring Diagrams. Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

View Product for a complete listing of models covered. Includes Color Wiring Diagrams.

What's Covered

    THIS HARLEY-DAVIDSON MOTORCYCLE MANUAL IS 640 PAGES.

  • QUICK REFERENCE DATA
  • CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / BASIC TOOLS / SPECIAL TOOLS / PRECISION MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / BASIC SERVICE METHODS / STORAGE / SPECIFICATIONS
  • CHAPTER TWO / TROUBLESHOOTINGENGINE PRINCIPLES / OPERATING REQUIREMENTS / STARTING THE ENGINE / ENGINE PERFORMANCE / STARTING SYSTEM / CHARGING SYSTEM / IGNITION SYSTEM (CARBURETED MODELS) / IGNITION SYSTEM (FUEL-INJECTED MODELS) / ENGINE MANAGEMENT SYSTEM DIAGNOSTIC CODES / CRUISE CONTROL SYSTEM DIAGNOSTIC CODES / FUEL SYSTEM (CARBURETED MODELS) / FUEL SYSTEM (ELECTRONIC FUEL INJECTION) / ENGINE NOISES / ENGINE LUBRICATION / CLUTCH / TRANSMISSION / LIGHTING SYSTEM / EXCESSIVE VIBRATION / FRONT SUSPENSION AND STEERING / BRAKE PROBLEMS / SPECIFICATIONS
  • CHAPTER THREE / LUBRICATION, MAINTENANCEAND TUNE-UPROUTINE SAFETY CHECKS / TIRES AND WHEELS / PERIODIC LUBRICATION / PERIODIC MAINTENANCE / TUNE-UP / IGNITION SERVICE / CARBURETOR ADJUSTMENTS / SPECIFICATIONS
  • CHAPTER FOUR / ENGINEREMOVAL INSTALLATION / ROCKER ARMS AND PUSHRODS / CYLINDER HEAD / VALVES AND COMPONENTS / CYLINDER / PISTONS AND RINGS / PUSHRODS / VALVE LIFTERS / OIL PUMP / OIL TANK AND OIL LINES / CAMSHAFT SUPPORT PLATE / CRANKCASE AND CRANKSHAFT / COUNTER BALANCER ASSEMBLY / ENGINE BREAK-IN
  • CHAPTER FIVE / CLUTCH AND PRIMARY DRIVEPRIMARY CHAINCASE COVER / CLUTCH ASSEMBLY / CLUTCH SHELL, COMPENSATING SPROCKET AND PRIMARY DRIVE CHAIN / CLUTCH SHELL, CLUTCH HUB AND SPROCKET / PRIMARY CHAIN AND GUIDE INSPECTION / PRIMARY CHAIN ALIGNMENT / COMPENSATING SPROCKET INSPECTION / PRIMARY CHAINCASE HOUSING / STARTER JACKSHAFT / CLUTCH CABLE REPLACEMENT
  • CHAPTER SIX / TRANSMISSIONSHIFTER ASSEMBLY / EXTERNAL SHIFT MECHANISM / TRANSMISSION TOP COVER / SHIFT CAM / SHIFT ARM ASSEMBLY / SHIFT FORKS / TRANSMISSION SIDE DOOR AND TRANSMISSION SHAFT ASSEMBLIES / TRANSMISSION SHAFTS / MAIN DRIVE GEAR / TRANSMISSION CLUTCH RELEASE MECHANISM COVER / TRANSMISSION DRIVE SPROCKET / TRANSMISSION CASE
  • CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMSAIR FILTER BACKPLATE / CARBURETOR / INTAKE MANIFOLD / ELECTRONIC FUEL INJECTION / DEPRESSURIZING THE FUEL SYSTEM / INDUCTION MODULE / THROTTLE AND IDLE CABLES / STARTING ENRICHMENT VALVE (CHOKE) CABLE REPLACEMENT / THROTTLE AND IDLE CABLES / FUEL TANK CONSOLE / FUEL HOSE AND CLAMPS / FUEL TANK / FUEL TANK INSPECTION / FUEL PUMP AND FUEL FILTER / FUEL SHUTOFF VALVE / FUEL TANK GAUGE / EXHAUST SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM
  • CHAPTER EIGHT / ELECTRICAL SYSTEMELECTRICAL CONNECTORS / BATTERY / CHARGING SYSTEM / ALTERNATOR / VOLTAGE REGULATOR / IGNITION SYSTEM / STARTING SYSTEM / LIGHTING SYSTEM / SWITCHES / HORN / ELECTRICAL PANEL / TURN SIGNAL MODULE / TURN SIGNAL MODULE AND TURN SIGNAL/SECURITY MODULE / SPEEDOMETER SPEED SENSOR / STARTER RELAY SWITCH REPLACEMENT / SPEEDOMETER AND INDICATOR LIGHTS / FUSES / CIRCUIT BREAKER / ELECTRICAL CONNECTOR SERVICE / WIRING DIAGRAMS
  • CHAPTER NINE/ WHEELS, HUBS AND TIRESMOTORCYCLE STANDS / FRONT WHEEL / REAR WHEEL / FRONT AND REAR HUBS / DRIVEN SPROCKET ASSEMBLY / DRIVE SPROCKET / DRIVE BELT / WHEEL RUNOUT / RIM AND LACED WHEEL SERVICE / DISC AND CAST WHEELS / WHEEL BALANCE / TIRES / TIRE CHANGING / TIRE REPAIRS / TIRE RUNOUT
  • CHAPTER TEN AND ELEVEN / FRONT SUSPENSION AND STEERING (TELESCOPIC FORK AND SPRINGER FORK)SPRINGER SERVICE PRECAUTIONS / HANDLEBAR AND RISERS / SHOCK ABSORBER / FORK ROCKERS / SPRINGER FORK / RIGID FORK / STEERING STEM / STEERING PLAY ADJUSTMENT
  • CHAPTER TWELVE / REAR SUSPENSIONSPRING PRELOAD ADJUSTMENT / SHOCK ABSORBERS / REAR SWING ARM
  • CHAPTER THIRTEEN / BRAKESBRAKE SERVICE / FRONT BRAKE PAD REPLACEMENT / FRONT BRAKE CALIPER / BRAKE REACTION LINK / FRONT BRAKE CALIPER / FRONT MASTER CYLINDER / REAR BRAKE PAD REPLACEMENT / REAR BRAKE CALIPER / REAR MASTER CYLINDER / BRAKE HOSE AND LINE REPLACEMENT / BRAKE DISC / BLEEDING THE SYSTEM / REAR BRAKE PEDAL
  • CHAPTER FOURTEEN / BODYSEAT / FRONT FENDER / REAR FENDER INNER PANEL / REAR FENDER / WINDSHIELD / SADDLEBAGS / FOOTBOARDS AND FOOTRESTS / JIFFY STAND
  • SUPPLEMENT / 2004-2005 MODEL SERVICE INFORMATIONROUTINE SAFETY CHECKS / PERIODIC LUBRICATION / PERIODIC MAINTENANCE / TUNE-UP / ENGINE / ROCKER ARMS AND PUSHRODS / CYLINDER HEAD / VALVE AND VALVE COMPONENTS (2005 MODELSÂ??EXCEPT FXSTDSE2 AND FLSTFSE MODELS) / PISTONS AND PISTON RINGS / CRANKCASE AND CRANKSHAFT / COUNTER BALANCER ASSEMBLY (FLSTFSE MODELS) / CLUTCH ASSEMBLY (ALL 2005 MODELS) / CLUTCH ASSEMBLY (FXSTDSE2 AND FLSTFSE MODELS) / CLUTCH RELEASE BEARING AND PUSHROD (FXSTDSE2 AND FLSTFSE MODELS) / CLUTCH SERVICE (FXSTDSE2 AND FLSTFSE MODELS) / CLUTCH MASTER CYLINDER (FXSTDSE2 AND FLSTFSE MODELS) / CLUTCH RELEASE MECHANISM (FXSTDSE2 AND FLSTFSE MODELS) / CLUTCH HYDRAULIC HOSE REPLACEMENT (FXSTDSE2 AND FLSTFSE MODELS) / CLUTCH SYSTEM FLUSHING (FXSTDSE2 AND FLSTFSE MODELS) / CLUTCH SYSTEM BLEEDING (FXSTDSE2 AND FLSTFSE MODELS) / SHIFTER ASSEMBLY (FXSTDSE2 AND FLSTFSE MODELS) / EXTERNAL SHIFT MECHANISM (FXSTDSE2 AND FLSTFSE MODELS) / TRANSMISSION SIDE DOOR AND TRANSMISSION SHAFT ASSEMBLIES (FXSTDSE2 AND FLSTFSE MODELS) / AIR FILTER BACKPLATE (FXSTDSE2, FLSTFSE AND FLSTFI-15TH ANNIVERSARY) / FUEL TANK CONSOLE (FLSTFSE MODELS) / FUEL TANK GAUGE / STARTING SYSTEM / VOLTAGE REGULATOR (FXSTDSE2 AND FLSTFSE MODELS) / LIGHTING SYSTEM / SWITCHES / SPEEDOMETER AND INDICATOR LIGHTS (FLSTFSE MODELS) / TACHOMETER (FXSTDSE2 AND FLSTFSE MODELS) / FRONT WHEEL / REAR WHEEL (FXSTDSE2 AND FLSTFSE MODELS) / FRONT AND REAR HUBS (FXSTDSE2 AND FLSTFSE MODELS) / DRIVEN SPROCKET ASSEMBLY (FXSTDSE2 MODELS) / HANDLEBARS AND RISERS (FXSTDSE2 AND FLSTFSE MODELS) / FRONT FORK / STEERING PLAY ADJUSTMENT / REAR SWING ARM REMOVAL/INSTALLATION (FXSTDSE2 AND FLSTFSE MODELS) / FRONT BRAKE PAD REPLACEMENT (FLSTSC) / REAR BRAKE PAD REPLACEMENT (FXSTDSE2 AND FLSTFSE MODELS) / BRAKE HOSE AND LINE REPLACEMENT (FXSTDSE2 AND FLSTFSE MODELS) / BRAKE DISC (FXSTDSE2 AND FLSTFSE MODELS) / SEAT / FRONT FENDER / REAR FENDER / FOOTBOARDS AND FOOTRESTS / FRONT SPOILER AND FRAME SIDE COVERS
  • INDEX
  • COLOR WIRING DIAGRAMS
  • MODELS COVERED:2000 2001 2002 2003 2004 2005 FLSTC / FLSTCI HERITAGE SOFTAIL CLASSIC2000 2001 2002 2003 2004 2005 FLSTF/FLSTFI FAT BOY2005 FLSTFI FAT BOY 15TH ANNIVERSARY EDITION2005 FLSTFSE SCREAMIN' EAGLE FAT BOY2005 FLSTN / FLSTNI SOFTAIL DELUXE2000 2001 2002 2003 2004 FLSTS/FLSTSI HERITAGE SPRINGER2005 FLSTSC / FLSTSCI SOFTAIL SPRINGER CLASSIC2000 2001 2002 2003 2004 2005 FXST/FXSTI SOFTAIL STANDARD2000 2001 2002 2003 2004 2005 FXSTB / FXSTBI NIGHT TRAIN2000 2001 2002 2003 2004 2005 FXSTD / FXSTDI SOFTAIL DEUCE2004 FXSTDSE2 SCREAMIN' EAGLE DEUCE2000 2001 2002 2003 2004 2005 FXSTS / FXSTSI SPRINGER SOFTAIL
  • CLYMER MANUALS HARLEY DAVIDSON FLSTC / FLSTCI HERITAGE SOFTAIL CLASSIC MANUALCLYMER MANUALS HARLEY DAVIDSON FLSTF /FLSTFI FAT BOY MANUALCLYMER MANUALS HARLEY DAVIDSON FLSTFI FAT BOY 15TH ANNIVERSARY EDITION MANUALCLYMER MANUALS HARLEY DAVIDSON FLSTFSE SCREAMINÂ?? EAGLE FAT BOY MANUALCLYMER MANUALS HARLEY DAVIDSON FLSTN / FLSTNI SOFTAIL DELUXE MANUALCLYMER MANUALS HARLEY DAVIDSON FLSTS/FLSTSI HERITAGE SPRINGER MANUALCLYMER MANUALS HARLEY DAVIDSON FLSTSC / FLSTSCI SOFTAIL SPRINGER CLASSIC MANUALCLYMER MANUALS HARLEY DAVIDSON FXST/FXSTI SOFTAIL STANDARD MANUALCLYMER MANUALS HARLEY DAVIDSON FXSTB / FXSTBI NIGHT TRAIN MANUALCLYMER MANUALS HARLEY DAVIDSON FXSTD / FXSTDI SOFTAIL DEUCE MANUALCLYMER MANUALS HARLEY DAVIDSON FXSTDSE2 SCREAMINÂ?? EAGLE DEUCE MANUALCLYMER MANUALS HARLEY DAVIDSON FXSTS / FXSTSI SPRINGER SOFTAIL MANUAL

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Brand Haynes
Category Manuals
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