Honda GL1800 Gold Wing Motorcycle (2001-2010) Clymer Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Honda GL1800 GOLD WING Manual. Includes 2006-2010 Service Information and all 2001-2010 Color Wiring Diagrams on CD. Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

What's Covered

THIS HONDA GOLD WING MANUAL IS 720 PAGES. INCLUDES 2006-2010 SERVICE INFORMATION AND ALL 2001-2010 COLOR WIRING DIAGRAMS ON CD.

QUICK REFERENCE DATA

• CHAPTER ONE / GENERAL INFORMATION
• MANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / BASIC TOOLS / PRECISION MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / BASIC SERVICE METHODS / STORAGE SPECIFICATIONS

• CHAPTER TWO / TROUBLESHOOTING
• OPERATING REQUIREMENTS / STARTING THE ENGINE / ENGINE WILL NOT START / ENGINE PERFORMANCE / FUEL SYSTEM / ENGINE / ENGINE LUBRICATION / CYLINDER LEAKDOWN TEST / CLUTCH / GEARSHIFT LINKAGE / TRANSMISSION / ELECTRICAL TESTING / FINAL DRIVE / FRONT SUSPENSION AND STEERING / BRAKE SYSTEM / CRUISE CONTROL / SPECIFICATIONS

• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
• FUEL / TUNE-UP / CYLINDER IDENTIFICATION AND FIRING ORDER / AIR FILTER / ENGINE COMPRESSION TEST / SPARK PLUGS / IGNITION TIMING / VALVE CLEARANCE / ENGINE IDLE SPEED INSPECTION / FUEL HOSE INSPECTION / THROTTLE CABLE LUBRICATION / THROTTLE CABLE OPERATION AND ADJUSTMENT / REVERSE OPERATION / CLUTCH / ENGINE OIL AND FILTER / COOLING SYSTEM / CRANKCASE BREATHER INSPECTION / EMISSION CONTROL SYSTEMS / FINAL DRIVE OIL / TIRES AND WHEELS / BRAKES / LIGHTS AND HORN INSPECTION / SIDESTAND SWITCH AND IGNITION CUT-OFF SYSTEM / STEERING HEAD BEARING INSPECTION / FRONT SUSPENSION INSPECTION / REAR SUSPENSION INSPECTION / FASTENERS / UNSCHEDULED MAINTENANCE / SPECIFICATIONS

• CHAPTER FOUR / ENGINE TOP END
• CYLINDER HEAD COVERS / CAMSHAFTS / CAM CHAIN, TENSIONER AND TIMING SPROCKET / CYLINDER HEAD / VALVES AND COMPONENTS

• CHAPTER FIVE/ENGINE LOWER END
• REMOVAL INSTALLATION / REAR CRANKCASE COVER / PRIMARY GEARS / OUTPUT SHAFT / OUTPUT SHAFT / REVERSE SHIFT ARM / CRANKCASE / PISTONS AND CONNECTING RODS / CRANKSHAFT / OIL STRAINER AND PRESSURE RELIEF VALVE / OIL PUMP / BREAK-IN

• CHAPTER SIX/CLUTCH
• BRAKE FLUID / PREVENTING BRAKE FLUID DAMAGE / CLUTCH FLUID DRAINING / CLUTCH SYSTEM BLEEDING / CLUTCH MASTER CYLINDER / CLUTCH SLAVE CYLINDER / CLUTCH COVER / CLUTCH / SPECIFICATIONS

• CHAPTER SEVEN/SHIFT MECHANISM AND TRANSMISSION
• EXTERNAL SHIFT LINKAGE / MAINSHAFT / GEARSHIFT SPINDLE / SHIFT FORKS AND SHIFT DRUM / COUNTERSHAFT

• CHAPTER EIGHT/FUEL INJECTION AND EMISSION CONTROL SYSTEMS
• FUEL INJECTION SYSTEM PRECAUTIONS / FUEL AND VACUUM HOSE IDENTIFICATION / DEPRESSURIZING THE FUEL SYSTEM / FUEL PRESSURE TEST / FUEL FLOW TEST / FUEL TANK / AIR FILTER HOUSING / FUEL INJECTORS / FUEL PRESSURE REGULATOR / THROTTLE BODY / FUEL PUMP / FUEL PUMP RELAY / BARO AND MAP SENSOR / IDLE AIR CONTROL (IAC) VALVE / THROTTLE POSITION (TP) SENSOR / ECM TEST HARNESS / MIL LAMP CIRCUIT TEST / CAM PULSE GENERATOR / KNOCK SENSORS / OXYGEN (O2) SENSORS / VEHICLE SPEED SENSOR (VSS) / ENGINE CONTROL MODULE (ECM) / INTAKE AIR TEMPERATURE (IAT) SENSOR / ENGINE IDLE SPEED ADJUSTMENT / EMISSION CONTROL SYSTEM LABELS / SECONDARY AIR SUPPLY SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM / INTAKE MANIFOLD MALFUNCTION INDICATOR LAMP (MIL) / SPECIFICATIONS

• CHAPTER NINE/ELECTRICAL SYSTEM
• ELECTRICAL COMPONENT REPLACEMENT / ELECTRICAL CONNECTORS / BATTERY / CHARGING SYSTEM / ALTERNATOR / IGNITION SYSTEM TROUBLESHOOTING / IGNITION COIL / IGNITION PULSE GENERATOR / IGNITION PULSE GENERATOR ROTOR / PGM-FI IGNITION RELAY / BANK ANGLE SENSOR / ENGINE CONTROL MODULE / IGNITION TIMING / STARTER/REVERSE SYSTEM TROUBLESHOOTING / STARTER RELAY A / STARTER RELAY B / REVERSE SWITCH / REVERSE RELAY / REVERSE SHIFT RELAYS / REVERSE SHIFT ACTUTOR / REVERSE REGULATOR / REVERSE RESISTOR ASSEMBLY / POWER CONTROL RELAYS / SPEED LIMITER RELAY / STARTER/REVERSE MOTOR SERVICE / HEADLIGHT / HEADLIGHT ADJUSTERS / HEADLIGHT ADJUSTING SWITCH / HEADLIGHT ADJUSTER RELAY / FRONT TURN SIGNAL LIGHT / TRUNK BRAKE/TAILLIGHT / LICENSE PLATE LIGHT / SADDLEBAG COMBINATION LIGHT / COMBINATION METER / SPEEDOMETER / TACHOMETER / COOLANT TEMPERATURE GAUGE / ECT SENSOR / FUEL GAUGE (LOW FUEL INDICATOR) / FUEL LEVEL SENSOR / OIL PRESSURE INDICATOR AND OIL PRESSURE SWITCH / NEUTRAL INDICATOR / TURN SIGNAL RELAY / TURN SIGNAL CANCEL UNIT / POSITION LIGHT RELAY / OPEN AIR TEMPERATURE SENSOR / MULTI-DISPLAY CONTROL SWITCH / LEFT PANEL SWITCH / HAZARD SWITCH / HAZARD SWITCH DIODE / HANDLEBAR SWITCHES / IGNITION SWITCH / CRUISE CONTROL SWITCHES / CLUTCH SWITCH / FRONT BRAKE LIGHT SWITCH / REAR BRAKE LIGHT SWITCH / GEAR POSITION SWITCH / SIDESTAND SWITCH / HORNS / RELAY BOX / FUSES / AUDIO SYSTEM / AUDIO UNIT / AUDIO SWITCH / ANTENNA / HEADSET JUNCTION CABLE / SPEAKERS / SPECIFICATIONS

• CHAPTER TEN/COOLING SYSTEM
• TEMPERATURE WARNING SYSTEM / INSPECTION / HOSES / WATER PUMP MECHANICAL SEAL / PRESSURE TEST / RESERVE TANK / RADIATORS / FANS / FAN RELAY / THERMOSTAT

• CHAPTER ELEVEN/WHEELS AND TIRES
• BIKE LIFT / FRONT WHEEL / REAR WHEEL / WHEEL RUNOUT AND BALANCE / FRONT HUB / TIRE SAFETY / TIRE CHANGING / TIRE REPAIRS / SPECIFICATIONS

• CHAPTER TWELVE/FRONT SUSPENSION AND STEERING
• HANDLEBARS / FRONT FORK / STEERING HEAD AND STEM / STEERING BEARING PRELOAD / STEERING HEAD BEARING RACES

• CHAPTER THIRTEEN/REAR SUSPENSION AND FINAL DRIVE
• SHOCK ABSORBER / SUSPENSION LEVEL RELAYS / SUSPENSION LINKAGE / SWINGARM / FINAL DRIVE

• CHAPTER FOURTEEN / BRAKES
• LINKED BRAKE SYSTEM (LBS) / BRAKE FLUID SELECTION / PREVENTING BRAKE FLUID DAMAGE / BRAKE SERVICE / BRAKE PADS / BRAKE CALIPERS / BRAKE CALIPER OVERHAUL / FRONT MASTER CYLINDER / REAR MASTER CYLINDER AND REAR BRAKE PEDAL / SECONDARY MASTER CYLINDER / DELAY VALVE / PROPORTIONAL CONTROL VALVE / BRAKE HOSE AND BRAKE PIPE REPLACEMENT / BRAKE DISC / BRAKE BLEEDING SERVICE TIPS AND TOOLS / BRAKE FLUID DRAINING / FLUSHING THE BRAKE SYSTEM / BLEEDING THE SYSTEM / SPECIFICATIONS

• CHAPTER FIFTEEN / ANTI-LOCK BRAKE SYSTEM
• ABS SERVICE PRECAUTIONS / ABS TROUBLESHOOTING / WHEEL SPEED SENSORS / PULSER RING / ABS MODULATORS / ABS ELECTRONIC CONTROL UNIT (ECU) / SPECIFICATIONS

• CHAPTER SIXTEEN/CRUISE CONTROL SYSTEM
• CRUISE CONTROL SYSTEM COMPONENTS / CRUISE CONTROL TROUBLESHOOTING / CRUISE/REVERSE CONTROL UNIT / CRUISE CONTROL RELAYS / CRUISE ACTUATOR CRUISE CONTROL SWITCHES / SPECIFICATIONS

• CHAPTER SEVENTEEN/BODY COMPONENTS AND EXHAUST SYSTEM
• ENGINE SIDE COVERS / SEAT / PASSENGER SEAT / FRONT AND REAR FENDER / TOP COVER / FAIRINGS / METER PANEL / MIRRORS AND FRONT TURN SIGNALS / WINDSHIELD / TOP SHELTER / TRUNK / SADDLEBAGS / REMOTE TRANSMITTER / REMOTE TRANSMITTER AND CIRCUIT TROUBLESHOOTING / TRUNK LOCK CONTROL UNIT / SADDLEBAG OPEN SWITCH / EXHAUST SYSTEM

  2006-2010 SERVICE INFORMATION AND ALL 2001-2010 COLOR WIRING DIAGRAMS ON CD

• PROCEDURES AND SPECIFICATIONS UNIQUE TO 2006-2010 MODELS (INCLUDING AIRBAG SERVICE PROCEDURES) ARE INCLUDED ON THE CD SUPPLEMENT INCLUDED WITH THIS MANUAL. PROCEDURES INCLUDE: AIR FILTER / VALVE CLEARANCE / THROTTLE CABLE OPERATION AND ADJUSTMENT / ENGINE OIL AND FILTER / CYLINDER HEAD COVERS / CAMSHAFTS / CAM CHAINS AND TIMING SPROCKET / REAR CRANKCASE COVER / PRIMARY GEARS/OUTPUT SHAFT / CRANKCASE / FUEL PRESSURE TEST / FUEL TANK / AIR FILTER HOUSING / FUEL INJECTORS / THROTTLE BODY / FUEL PUMP / FUEL PUMP RELAY / BARO AND MAP SENSORS / IDLE AIR CONTROL VALVE IACV / CAM PULSE GENERATOR/CAMSHAFT POSITION CMP SENSOR / KNOCK SENSORS / OXYGEN O2 SENSORS AND AIR/FUEL RATIO A/F SENSORS / VEHICLE SPEED VS SENSOR / ENGINE CONTROL MODULE ECM / INTAKE AIR TEMPERATURE IAT SENSOR / ENGINE IDLE SPEED ADJUSTMENT / EMISSION CONTROL SYSTEM LABELS / SECONDARY AIR SUPPLY SYSTEM / INTAKE MANIFOLD / MALFUNCTION INDICATOR LAMP MIL / DTC TROUBLESHOOTING / CHARGING SYSTEM / ALTERNATOR / IGNITION SYSTEM TROUBLESHOOTING / IGNITION COIL / CRANKSHAFT POSITION CKP SENSOR / CRANKSHAFT POSITION CKP SENSOR GENERATOR ROTOR / FI/IGN RELAY / BANK ANGLE SENSOR / STARTER/REVERSE SYSTEM TROUBLESHOOTING / REVERSE RELAY / REVERSE SHIFT RELAYS / REVERSE SHIFT ACTUATOR / REVERSE REGULATOR / REVERSE RESISTOR ASSEMBLY / POWER CONTROL RELAYS / SPEED LIMITER RELAY / STARTER/REVERSE MOTOR SERVICE / HEADLIGHT / HEADLIGHT ADJUSTERS / HEADLIGHT ADJUSTING SWITCH / HEADLIGHT ADJUSTER RELAY / COMBINATION METER / SPEEDOMETER / TACHOMETER / COOLANT TEMPERATURE GAUGE / ECT SENSOR / FUEL GAUGE LOW FUEL INDICATOR / FUEL LEVEL SENSOR / OIL PRESSURE INDICATOR AND OIL PRESSURE SWITCH / NEUTRAL INDICATOR / TURN SIGNAL RELAY / TURN SIGNAL CANCEL UNIT / POSITION LIGHT RELAY / OPEN AIR TEMPERATURE SENSOR / MULTI-DISPLAY / HAZARD SWITCH / HANDLEBAR SWITCHES / IGNITION SWITCH / REAR BRAKE LIGHT SWITCH / LEFT PANEL SWITCH / RIGHT UPPER PANEL SWITCH AIRBAG MODELS / RIGHT LOWER PANEL SWITCH / GEAR POSITION GP SENSOR / GEAR POSITION SENSOR DIODE / RELAY BOX / FUSES / AUDIO SYSTEM / AUDIO UNIT / AUDIO SWITCH / ANTENNA / SPEAKERS / NOISE FILTER / POWER AMPLIFIER ALL MODELS EXCEPT 1A / NAVIGATION SYSTEM / NAVIGATION SYSTEM TROUBLESHOOTING / GRIP AND SEAT HEATER SYSTEM TROUBLESHOOTING / RADIATORS / COOLING FANS / FAN CONTROL RELAY TESTING / FRONT WHEEL / REAR WHEEL / TIRE CHANGING 2009-2010 MODELS / TIRE PRESSURE MONITORING SYSTEM TPMS / TIRE PRESSURE MONITORING SYSTEM TPMS TROUBLESHOOTING / TIRE PRESSURE MONITORING SYSTEM TPMS / DTC TROUBLESHOOTING / TPMS INDICATOR AND LOW TIRE PRESSURE INDICATOR CIRCUIT TEST / ABS TROUBLESHOOTING / WHEEL SPEED SENSORS / ABS MODULATORS / ABS CONTROL MODULE / CRUISE CONTROL TROUBLESHOOTING / CRUISE/REVERSE CONTROL MODULE / CRUISE CONTROL RELAYS / CRUISE ACTUATOR / CRUISE CONTROL SWITCHES / SEAT / FRONT FENDER A AND FENDER COVERS / FRONT FENDER B / FRONT LOWER FAIRINGS / METER PANEL / MIRRORS AND FRONT TURN SIGNALS / WINDSHIELD ASSEMBLY / METER PANEL VISOR / FAIRING MOLDING AND FAIRING POCKETS / FRONT FAIRING / TOP SHELTER / SHELTER INNER COVER / REAR FENDER A / REAR FENDER C ALL MODELS EXCEPT 1A / TRUNK / REAR FENDER B / SADDLEBAG/TRUNK STAY / REMOTE TRANSMITTER AND CIRCUIT TROUBLESHOOTING / OPEN SWITCH DIODE TEST / EXHAUST SYSTEM / AIRBAG SYSTEM / SPECIFICATIONS

  MODELS COVERED: 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 GL1800 GL 1800 GOLDWING GOLD WING

  CLYMER MANUALS HONDA GL1800 GOLD WING MANUAL