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Honda XL/XR 500-600 Motorcycle (1979-1990) Service Repair Manual

Out of stock
SKU
HAY-CON-CM3398

KEY POINTS:

  • Packed with step-by-step instructions to help you fix your motorbike
  • An iconic product with a timeless quality
  • DIY friendly techniques and tools
  • Suitable for a beginner or pro

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

    THIS HONDA MOTORCYCLE MANUAL IS 424 PAGES.

  • QUICK REFERENCE DATA
  • CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / NOTES, CAUTIONS AND WARNINGS / SERVICE HINTS / TORQUE SPECIFICATIONS / SAFETY FIRST / SPECIAL TIPS / EXPENDABLE SUPPLIES / PARTS REPLACEMENT / SERIAL NUMBERS / HAND TOOLS / TUN-UP AND TROUBLESHOOTING TOOLS / MECAHNIC'S TIPS / OFF ROAD RULES / SAFETY
  • CHAPTER TWO / TROUBLESHOOTINGOPERATING REQUIREMENTS / EMERGENCY TROUBLESHOOTING / ENGINE STARTING / ENGINE PERFORMANCE / ENGINE NOISES / EXCESSIVE VIBRATION / FRONT SUSPENSION AND STEERING / BRAKE PROBLEMS
  • CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPROUTINE CHECKS / PRE-CHECKS / SERVICE INTERVALS / TIRES AND WHEELS / BATTERY / PERIODIC LUBRICATION / PERIODIC MAINTENANCE / TUNE-UP
  • CHAPTER FOUR / 1979-1982 500 CC ENGINESENGINE PRINCIPLES / ENGINE COOLING / SERVICING ENGINE IN FRAME / ENGINE REMOVAL/INSTALLATION / CYLINDER HEAD COVER / CYLINDER HEAD / REED VALVE ASSEMBLY (XR500R) / VALVES AND VALVE COMPONENTS / CAMSHAFT / CAMSHAFT CHAIN AND DAMPERS / CYLINDER / PISTON, PISTON PIN AND PISTON RINGS / IGNITION ADVANCE MECHANISM / OIL PUMP AND OIL FILTER SCREEN / KICKSTARTER / CRANKCASE / CRANKSHAFT AND CONNECTING ROD / BALANCER SYSTEM / BREAK-IN PROCEDURE / SPECIFICATIONS
  • CHAPTER FIVE / RFVC ENGINESENGINE PRINCIPLES / ENGINE COOLING / SERVICING ENGINE IN FRAME / ENGINE REMOVAL/INSTALLATION / CYLINDER HEAD COVER AND CAMSHAFT / CAMSHAFT CHAIN TENSIONER / CYLINDER HEAD / VALVES AND VALVE COMPONENTS / CYLINDER / PISTON, PISTON PIN AND PISTON RINGS / PRIMARY DRIVE GEAR / OIL LINES / CAMSHAFT CHAIN / CRANKCASE AND CRANKSHAFT / BALANCER SYSTEM / KICKSTARTER / BREAK-IN PROCEDURE / SPECIFICATIONS
  • CHAPTER SIX / CLUTCH AND TRANSMISSIONCLUTCH / CLUTCH CABLE / EXTERNAL SHIFT MECHANISM / TRANSMISSIONS / 5-SPEED TRANSMISSION / INTERNAL SHIFT MECHANISM / SPECIFICATIONS
  • CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMSCARBURETOR / CARBURETOR ADJUSTMENTS / THROTTLE CABLE / CHOKE CABLE REPLACEMENT (MODELS SO EQUIPPED) / FUEL TANK / FUEL FILTER / GASOLINE/ALCOHOL BLEND TEST / CRANKCASE BREATHER SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM / AIR FILTER CASE / EXHAUST SYSTEM / SPECIFICATIONS
  • CHAPTER EIGHT / ELECTRICAL SYSTEMCHARGING SYSTEM (XL SERIES MODELS) / ALTERNATOR ROTOR / ALTERNATOR STATOR / VOLTAGE REGULATOR/RECTIFIER / A/C REGULATOR TEST (XL500R, XL600R) / CAPACITOR DISCHARGE IGNITION / MECHANICAL IGNITION ADVANCE MECHANISM / PULSE GENERATOR / IGNITION COIL / LIGHTING SYSTEM / ELECTRICAL COMPONENTS / FUSE (XL SERIES MODELS) / WIRING DIAGRAMS / SPECIFICATIONS
  • CHAPTER NINE / FRONT SUSPENSION AND STEERINGFRONT WHEEL / FRONT HUB / HANDLEBAR / STEERING HEAD AND STEM (LOOSE BALL BEARINGS) / STEERING HEAD BEARING RACES / FRONT FORK / INSPECTION / SPECIFICATIONS
  • CHAPTER TEN / REAR SUSPENSIONREAR WHEEL / REAR HUB / FINAL DRIVEN SPROCKET / SWING ARM / PRO-LINK / DUAL SHOCK ABSORBERS / PRO-LINK SUSPENSION SYSTEM / SHOCK ABSORBER / PRO-LINK PIVOT ARM ASSEMBLY / PRO-LINK PIVOT ARM BEARING / SPECIFICATIONS
  • CHAPTER ELEVEN / BRAKESDRUM BRAKES / FRONT DRUM BRAKE / FRONT DISC BRAKE / FRONT BRAKE PAD REPLACEMENT / FRONT MASTER CYLINDER / FRONT CALIPER / FRONT BRAKE HOSE REPLACEMENT / FRONT BRAKE DISC / BLEEDING THE SYSTEM / REAR DRUM BRAKE / BRAKE CABLE / SPECIFICATIONS
  • WIRING DIAGRAMS
  • MODELS COVERED:1982 HONDA XL500R XL500 XL 500 R1979 1980 1981 HONDA XL500S XL500 XL 500 S1983 1984 1985 1986 1987 HONDA XL600R XL600 XL 600 R1979 1980 HONDA XR500 XR 5001981 1982 1983 1984 HONDA XR500R XR500 XR 500 R1985 1986 1987 1988 1989 1990 HONDA XR600R XR600 XR 600 RDUAL SPORT DUALSPORT
  • CLYMER MANUALS HONDA XL500S MANUALCLYMER MANUALS HONDA XL500R MANUALCLYMER MANUALS HONDA XR500 MANUALCLYMER MANUALS HONDA XR500R MANUALCLYMER MANUALS HONDA XL600R MANUALCLYMER MANUALS HONDA XR600R MANUAL

More Information
Brand Haynes
Category Manuals
Size 1