Honda XR & CRF Motorcycle (1992-2009) Service and Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Honda XR & CRF Motorcycle Service and Repair Manual (1992-2009) M222This manual covers all models of Honda XR & CRF motorcycles including the: XR80R, CRF80F, XR100R & CRF100F. Includes Color Wiring Diagrams. This service manual provides specific, detailed instructions for performing everything from basic maintenance and troubleshooting to a complete overhaul of all models of the Honda XR & CRF motorcycles. Do-it-yourselfers will find this service and repair manual more comprehensive than the factory manual, making it an indispensable part of your tool box.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Honda XR80R, CRF80F, XR100R & CRF100F manual. Includes Color Wiring Diagrams.

What's Covered

THIS HONDA MANUAL IS 272 PAGES.

• QUICK REFERENCE DATA
• CHAPTER 1 / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS AND INFORMATION LABELS / FASTENERS / SHOP SUPPLIES / TOOLS / MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / SERVICE METHODS / STORAGE / SPECIFICATIONS
• CHAPTER 2 / TROUBLESHOOTINGSTARTING THE ENGINE / ENGINE WILL NOT START / POOR ENGINE PERFORMANCE / FUEL SYSTEM / ENGINE / ENGINE LUBRICATION / CYLINDER LEAKDOWN TEST / CLUTCH / GEARSHIFT LINKAGE / TRANSMISSION / KICKSTARTER / DRIVE TRAIN NOISE / ELECTRICAL TESTING / HANDLING / BRAKES
• CHAPTER 3 / LUBRICATION, MAINTENANCE AND TUNE-UPPRE-RIDE INSPECTION / MAINTENANCE AND SERVICE INTERVALS / FUEL REQUIREMENTS / TUNE-UP / AIR FILTER / CRANKCASE BREATHER / AIR BOX DRAIN / ENGINE OIL / ENGINE OIL STRAINER SCREEN / ENGINE COMPRESSION CHECK / IGNITION TIMING / SPARK PLUG / VALVE CLEARANCE / CAM CHAIN TENSION ADJUSTMENT / CARBURETOR / EXHAUST SYSTEM / CONTROL CABLE INSPECTION AND LUBRICATION / THROTTLE CABLE ADJUSTMENT / CLUTCH LEVER ADJUSTMENT / BRAKES / DRIVE CHAIN AND SPROCKETS / TIRES AND WHEELS / WHEEL BEARINGS / STEERING / REAR SHOCK ABSORBER / REAR SWING ARM AND LINKAGE / SIDESTAND / FRONT FORK OIL CHANGE / FASTENERS / ENGINE BREAK-IN /SPECIFICATIONS
• CHAPTER 4 AND 5 / ENGINEEXHAUST SYSTEM / CYLINDER HEAD COVER / CAMSHAFT / CAM CHAIN / CYLINDER HEAD / VALVES AND VALVE COMPONENTS / CYLINDER AND CHAIN TENSIONER / PISTON AND PISTON RINGS / CYLINDER STUD REPLACEMENT / ENGINE REMOVAL INSTALLATION / CRANKCASE / CRANKCASE SEAL AND BEARING REPLACEMENT / CRANKSHAFT / KICKSTARTER /SPECIFICATIONS
• CHAPTER 6 / CLUTCH, OIL PUMP, PRIMARY DRIVE GEAR AND EXTERNAL SHIFT MECHANISMRIGHT CRANKCASE COVER / CLUTCH RELEASE MECHANISM / CLUTCH / OIL PUMP / PRIMARY DRIVE GEAR ASSEMBLY / EXTERNAL SHIFT MECHANISM / CLUTCH CABLE REPLACEMENT /SPECIFICATIONS
• CHAPTER 7 / TRANSMISSION AND SHIFT MECHANISMTRANSMISSION OPERATION / SERVICE NOTES / MAINSHAFT / COUNTERSHAFT / TRANSMISSION INSPECTION / INTERNAL SHIFT MECHANISM /SPECIFICATIONS
• CHAPTER 8 / FUEL SYSTEMFUEL TANK / FUEL VALVE / AIR BOX / CARBURETOR AND INTAKE TUBE / CARBURETOR SERVICE / FLOAT LEVEL ADJUSTMENT / CARBURETOR ADJUSTMENTS / CRANKCASE BREATHER SYSTEM / THROTTLE CABLE /SPECIFICATIONS
• CHAPTER 9 / ELECTRICAL SYSTEMCDI PRECAUTIONS / LEFT CRANKCASE COVER / FLYWHEEL / EXCITER COIL AND IGNITION PULSE GENERATOR STATOR PLATE ASSEMBLY / IGNITION COIL / IGNITION CONTROL MODULE ICM / IGNITION SWITCH / ENGINE STOP SWITCH / IGNITION SYSTEM TESTING / IGNITION TIMING / WIRING DIAGRAMS /SPECIFICATIONS
• CHAPTER 10 / WHEELS, TIRES AND DRIVE CHAINFRONT WHEEL / REAR WHEEL / FRONT AND REAR HUBS / WHEEL SERVICE / DRIVE CHAIN / SPROCKET REPLACEMENT / TIRE CHANGING /SPECIFICATIONS
• CHAPTER 11 / FRONT SUSPENSION AND STEERINGHANDLEBAR / HANDLEBAR GRIP / STEERING HEAD / STEERING PLAY CHECK AND ADJUSTMENT / STEERING HEAD BEARING RACES / FRONT FORK / FORK SERVICE /SPECIFICATIONS
• CHAPTER 12 / REAR SUSPENSIONREAR SUSPENSION / SHOCK ABSORBER / SHOCK LINKAGE / REAR SWING ARM /SPECIFICATIONS
• CHAPTER 13 / BRAKESFRONT AND REAR BRAKE / FRONT BRAKE CABLE / REAR BRAKE PEDAL AND ROD /SPECIFICATIONS
• CHAPTER 14 / BODYSEAT / SIDE COVERS / FUEL TANK SHROUDS / NUMBER PLATE / FRONT FENDER / REAR FENDER / SKID PLATE / SIDESTAND / FOOTPEGS AND MOUNTING BRACKETS / HAND GUARDS /SPECIFICATIONS
• INDEX
• COLOR WIRING DIAGRAMS
• CLYMER MANUALS XR80R MANUALCLYMER MANUALS CRF80F MANUALCLYMER MANUALS XR100R MANUALCLYMER MANUALS CRF100F MANUAL