Kawasaki EX500, GPZ 500S & Ninja 500R Motorcycle (1987-2002) Service Repair Manu

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

THIS KAWASAKI MOTORCYCLE MANUAL IS 256 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / NOTES, CAUTIONS AND WARNINGS / SAFETY FIRST / SERVICE HINTS / TORQUE SPECIFICATIONS / FASTENERS / LUBRICANTS / PARTS REPLACEMENT / BASIC HAND TOOLS / TEST EQUIPMENT / MECHANIC'S TIPS / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGOPERATING REQUIREMENTS / TROUBLESHOOTING INSTRUMENTS / ENGINE STARTING / ENGINE PERFORMANCE / ENGINE NOISES / ENGINE LUBRICATION / CLUTCH / TRANSMISSION/ CHARGING SYSTEM / STARTING SYSTEM / ELECTRICAL PROBLEMS / IGNITION SYSTEM / ELECTRONIC IGNITION TROUBLESHOOTING / EXCESSIVE VIBRATION / FRONT SUSPENSION AND STEERING / BRAKE PROBLEMS / CARBURETOR TROUBLESHOOTING
• CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UPROUTINE CHECKS / MAINTENANCE INTERVALS / TIRES / BATTERY / PERIODIC LUBRICATION / ENGINE OIL CHANGE / FORK OIL CHANGE / ULTRA-TRAK LINKAGE LUBRICATION / PERIODIC MAINTENANCE / DRIVE CHAIN ADJUSTMENT / THROTTLE ADJSUTMENT / STEERING HEAD ADJUSTMENT / AIR FILTER / COOLANT CHANGE / TIMING / TUNE-UP / VALVE CLEARANCE / COMPRESSION TEST / SPARK PLUGS / ELECTRONIC IGNITION / CARBURETOR / IDLE SPEED / CARB SYNCHRONIZATION /
• CHAPTER FOUR / ENGINEENGINE REMOVAL INSTALLATION / CYLINDER HEAD AND CAMSHAFTS / ROCKER ARM ASSEMBLIES / CAM CHAIN TENSIONER / VALVES AND VALVE COMPONENTS / CYLINDER / PISTONS AND PISTON RINGS / OIL PUMP / OIL PRESSURE RELIEF VALVE / OIL LEVEL SWITCH / NEUTRAL SWITCH / ALTERNATOR, STARTER DRIVE MECHANISM AND STARTER / CRANKCASE / CRANKSHAFT AND CONNECTING RODS / BALANCER SHAFT
• CHAPTER FIVE / CLUTCH AND PRIMARY CHAINCLUTCH AND PRIMARY CHAIN
• CHAPTER SIX / TRANSMISSIONSHIFT MECHANISM / TRANSMISSION
• CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMFUEL TANK / CARBURETOR / CARBURETOR ADJUSTMENT / EMISSION CONTROL (CALIFORNIA MODELS) / EXHAUST SYSTEM
• CHAPTER EIGHT / ELECTRICAL SYSTEMSCHARGING SYSTEM / TRANSISTORIZED IGNITION / IC IGNITER REMOVAL/INSTALLATION / IC IGNITER TEST / ELECTRIC STARTER / LIGHTING SYSTEM / SWITCHES / HORN / WIRING AND CONNECTORS / THERMOSTATIC FAN SWITCH / WATER TEMPERATURE SENSOR / JUNCTION BOX AND FUSES / WIRING DIAGRAMS
• CHAPTER NINE / COOLING SYSTEMCOOLING SYSTEM INSPECTION / RADIATOR AND FAN / THERMOSTAT / WATER PUMP / HOSES / THERMOSTATIC FAN SWITCH AND WATER TEMPERATURE SENSOR
• CHAPTER TEN / FRONT SUSPENSION AND STEERINGFRONT WHEEL / FRONT HUB / WHEEL BALANCE / TUBELESS TIRES / TUBELESS TIRE CHANGING / HANDLEBARS / STEERING HEAD / FRONT FORKS
• CHAPTER ELEVEN / REAR SUSPENSIONREAR WHEEL / REAR HUB / REAR WHEEL COUPLING / DRIVE CHAIN / CLEANING / WHEEL BALANCING / TIRE CHANGING / REAR SHOCK ABSORBER / UNI-TRAK PRELOAD ADJUSTMENT / REAR SWING ARM
• CHAPTER TWELVE / BRAKESFRONT DISC BRAKES / FRONT BRAKE PAD / FRONT CALIPER / FRONT MASTER CYLINDER / FRONT BRAKE HOSE / FRONT BRAKE DISC / BLEEDING THE SYSTEM / REAR DRUM BRAKE
• CHAPTER THIRTEEN / FAIRING
• SUPPLEMENT / 1994 AND LATER SERVICE INFORMATION
• INDEX
• WIRING DIAGRAMS
• MODELS COVERED:1987 1988 1989 1990 1991 1992 1993 KAWASAKI EX500 A1-Z7 (CANADA)1987 1988 1989 1990 1991 1992 1993 KAWASAKI EX500 A1-Z7 (US)1994 1995 1996 1997 1998 1999 2000 2001 2002 KAWASAKI GPZ 500S E1-ON (GERMANY)1994 1995 1996 1997 1998 1999 2000 2001 2002 KAWASAKI GPZ500S E1-ON (GREECE)1994 1995 1996 1997 1998 1999 2000 2001 2002 KAWASAKI GPZ500S E1-ON (NORWAY)1994 1995 1996 1997 1998 1999 2000 2001 2002 KAWASAKI GPZ500S F1-ON (SWEDEN)1994 1995 1996 1997 1998 1999 2000 2001 2002 KAWASAKI GPZ500S F1-ON (UK)1994 1995 1996 1997 1998 1999 2000 2001 2002 KAWASAKI NINJA 500R D1-D9 (CANADA)1994 1995 1996 1997 1998 1999 2000 2001 2002 KAWASAKI NINJA 500R D1-D9 (US)
• CLYMER MANUALS KAWASAKI EX500 MANUALCLYMER MANUALS KAWASAKI GPZ500S MANUALCLYMER MANUALS KAWASAKI NINJA 500R MANUAL