Kawasaki KX80 (1991-2000), KX85/85-II (2001-2016) & KX100 (1989-2016) Service Re

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Kawasaki KX80 1991-2000, KX85 & KX85-II 2001-2016 and KX100 1989-2016 manual. Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Kawasaki KX80, KX85, KX85-II and KX100 manual.

What's Covered

THIS KAWASAKI MANUAL IS 352 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / BASIC SERVICE METHODS / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / BASIC TOOLS / PRECISION MEASURING TOOLS / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGOPERATING REQUIREMENTS / STARTING THE ENGINE / STARTING DIFFICULTIES / ENGINE PERFORMANCE / ENGINE / LEAK DOWN TEST / FUEL SYSTEM / ELECTRICAL TROUBLESHOOTING / CLUTCH / EXTERNAL SHIFT MECHANISM ANS TRANSMISSION / KICKSTARTER / DRIVE TRAIN NOISE / FRONT SUSPENSION AND STEERING / REAR SUSPENSION / FRAME NOISE / BRAKES
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPSERVICE INTERVALS / TUNE-UP / PRE-RIDE INSPECTION / ENGINE LUBRICATION / OIL LEVEL CHECK / TRANSMISSION OIL / AIR FILTER / SPARK PLUG / FUEL SYSTEM / EXHAUST SYSTEM / COOLING SYSTEM / ENGINE COMPRESSION TEST / IGNITION TIMING / CONTROL CABLE LUBRICATION / THROTTLE CABLE OPERATION / CLUTCH CABLE / ENGINE TOP END INSPECTION / KICK PEDAL AND SHIFT PEDAL / BRAKES / DRIVE CHAIN AND SPROCKETS / TIRES AND WHEELS / WHEEL BEARINGS / STEERING / FRONT FORK / REAR SHOCK ABSORBER / REAR SWING ARM AND LINKAGE / GENERAL LUBRICATION / FASTENERS / STORAGE / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDCLEANLINESS / EXHAUST SYSTEM / CYLINDER HEAD / CYLINDER / KIPS EXHAUST VALVE / PISTON, PISTON PIN AND PISTON RING / REED VALVE ASSEMBLY / ENGINE BREAK-IN / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDSERVICING ENGINE IN FRAME / ENGINE / CRANKCASE AND CRANKSHAFT / SPECIFICATIONS
• CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM (1989-1997 MODELS) RIGHT CRANKCASE COVER / CLUTCH / PRIMARY DRIVE PINION GEAR / CLUTCH CABLE / KICKSTARTER / EXTERNAL SHIFT MECHANISM / SPECIFICATIONS
• CHAPTER SEVEN / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM (1998-ON MODELS) CLUTCH COVER / CLUTCH RELEASE LEVER / RIGHT CRANKCASE COVER / EXHAUST VALVE GOVERNOR / CLUTCH / CLUTCH INSPECTION / PRIMARY DRIVE PINION GEAR / CLUTCH CABLE / KICKSTARTER / EXTERNAL SHIFT MECHANISM / SPECIFICATIONS
• CHAPTER EIGHT / TRANSMISSION AND INTERNAL SHIFT MECHANISMTRANSMISSION OPERATION / TRANSMISSION TROUBLESHOOTING / TRANSMISSION OVERHAUL / INTERNAL SHIFT MECHANISM / TRANSMISSION GEAR RATIOS / SPECIFICATIONS
• CHAPTER NINE / FUEL SYSTEMAIR FILTER / CARBURETOR IDENTIFICATION / CARBURETOR SERVICE / FLOAT HEIGHT ADJUSTMENT / FUEL LEVEL ADJUSTMENT / CARBURETOR REJETTING / FUEL TANK / FUEL SHUTOFF VALVE / THROTTLE CABLE / AIRBOX / SPECIFICATIONS
• CHAPTER TEN / IGNITION SYSTEMELECTRICAL COMPONENT REPLACEMENT / CAPACITOR DISCHARGE IGNITION / FLYWHEEL / STATOR PLATE ASSEMBLY / PICKUP COIL / CAPACITOR DISCHARGE IGNITION MODULE / IGNITION COIL / ENGINE STOP SWITCH / IGNITION TIMING / SPECIFICATION
• CHAPTER ELEVEN / COOLING SYSTEMCOOLING SYSTEM INSPECTION / RADIATOR / WATER PUMP / HOSES / SPECIFICATIONS
• CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAINBIKE STAND / FRONT WHEEL / REAR WHEEL / WHEEL SERVICE / FRONT HUB / REAR HUB / TIRE CHANGING / TIRE REPAIRS / SPROCKET REPLACEMENT / DRIVE CHAIN / SPECIFICATIONS
• CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING (CONVENTIONAL FORK) HANDLEBAR / STEERING HEAD / FRONT FORK / SPECIFICATIONS
• CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING (CARTRIDGE FORK) HANDLEBAR / STEERING HEAD / FRONT FORK / FRONT FORK OIL REFILLING / FRONT FORK ADJUSTMENT / SPECIFICATIONS
• CHAPTER FIFTEEN / REAR SUSPENSIONREAR SHOCK ABSORBER / REAR SWING ARM / UNI-TRAK LINKAGE / SPECIFICATIONS
• CHAPTER SIXTEEN / BRAKESBRAKE FLUID SELECTION / BRAKE SERVICE / BRAKE PAD REPLACEMENT / FRONT CALIPER / REAR CALIPER / FRONT MASTER CYLINDER / REAR MASTER CYLINDER / BRAKE HOSE REPLACEMENT / BRAKE DISC / DRAINING BRAKE FLUID / BRAKE BLEEDING / REAR BRAKE PEDAL / SPECIFICATIONS
• INDEX
• WIRING DIAGRAMS
• MODELS COVERED:1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 KAWASAKI KX100 KX 1001991 1992 1993 1994 1995 1996 1997 1998 1999 2000 KAWASAKI KX80 KX 802001-2016 KAWASAKI KX85 AND KX85-II KX 85
• CLYMER MANUALS KAWASAKI KX100 MANUALCLYMER MANUALS KAWASAKI KX80 MANUALCLYMER MANUALS KAWASAKI KX85 MANUALCLYMER MANUALS KAWASAKI KX85-II MANUALCLYMER MANUALS KAWASAKI KX100 ONLINE MANUALCLYMER MANUALS KAWASAKI KX80 ONLINE MANUALCLYMER MANUALS KAWASAKI KX85 ONLINE MANUALCLYMER MANUALS KAWASAKI KX85-II ONLINE MANUAL