Kawasaki Vulcan 900 Classic, Classic LT & Custom Motorcycle (2006-2019) Service

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Kawasaki Vulcan 900 Classic, Classic LT & Custom Service and Repair Manual (2006-2013) M246Includes Color Wiring Diagrams. This service manual provides specific, detailed instructions for performing everything from basic maintenance and troubleshooting to a complete overhaul of the Kawasaki Vulcan 900 Series motorcycle. Do-it-yourselfers will find this service and repair manual more comprehensive than the factory manual, making it an indispensable part of your tool box. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

THIS KAWASAKI VULCAN 900 MANUAL IS 424 PAGES.

QUICK REFERENCE DATA

• CHAPTER ONE/GENERAL INFORMATION
• MANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / TOOLS / MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / SERVICE METHODS / STORAGE / SPECIFICATIONS

• CHAPTER TWO / TROUBLESHOOTING
• STARTING THE ENGINE / STARTING PROCEDURES / ENGINE PERFORMANCE / ENGINE / ENGINE EXHAUST / ENGINE NOISES / ENGINE LUBRICATION / CYLINDER LEAKDOWN TEST / CLUTCH / GEARSHIFT LINKAGE / TRANSMISSION / ELECTRONIC DIAGNOSTIC SYSTEM / ELECTRICAL TESTING / ELECTRICAL TROUBLESHOOTING / SUSPENSION AND STEERING / BRAKE SYSTEM / SPECIFICATIONS

• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
• CYLINDER NUMBERING AND FIRING ORDER / TUNE-UP / AIR FILTER / ENGINE COMPRESSION TEST / SPARK PLUGS / IGNITION TIMING / VALVE CLEARANCE / ENGINE OIL / ENGINE OIL PRESSURE TEST / FUEL LINE INSPECTION / CLEAN AIR SYSTEM / EVAPORATIVE EMISSIONS CONTROL SYSTEM (CALIFORNIA MODELS) / IDLE SPEED ADJUSTMENT / THROTTLE CABLE / CONTROL CABLE LUBRICATION / CLUTCH CABLE / SHIFT ROD LENGTH / HEADLIGHT ADJUSTMENT / COOLING SYSTEM / TIRES AND WHEELS / FRONT SUSPENSION INSPECTION / REAR SUSPENSION INSPECTION / STEERING INSPECTION / DRIVE BELT / BRAKE SYSTEM / GENERAL LUBRICATION / FASTENERS / SPECIFICATIONS

• CHAPTER FOUR / ENGINE TOP END
• CYLINDER HEAD COVER / CAMSHAFT / ROCKER ARM AND SHAFT / CAM CHAIN AND GUIDES / CAM CHAIN TENSIONER / CYLINDER HEAD / VALVES AND VALVE COMPONENTS / CYLINDER / PISTON AND PISTON RINGS / SPECIFICATIONS

• CHAPTER FIVE / ENGINE LOWER END
• SERVICING ENGINE IN FRAME / ENGINE REMOVAL AND INSTALLATION / BALANCER AND STARTER CLUTCH ASSEMBLY / PRIMARY DRIVE GEAR / BALANCER SHAFT / OIL PUMP / OIL PIPES / OIL PRESSURE RELIEF VALVE / OIL SCREEN / CRANKCASE / CRANKSHAFT AND CONNECTING RODS / ENGINE BREAK-IN / SPECIFICATIONS

• CHAPTER SIX / CLUTCH
• CLUTCH CABLE / CLUTCH LEVER ASSEMBLY / CLUTCH COVER / CLUTCH RELEASE LEVER / CLUTCH / SPECIFICATIONS

• CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM
• SHIFT PEDAL / EXTERNAL SHIFT MECHANISM / ENGINE PULLEY COVER / ENGINE PULLEY / TRANSMISSION / INTERNAL SHIFT MECHANISM / SPECIFICATIONS

• CHAPTER EIGHT / FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
• AIR FILTER HOUSING / FUEL TANK / FUEL LEVEL SENSOR / FUEL GAUGE / FUEL PUMP / FUEL RESERVE SWITCH / FUEL PUMP RELAY / DIGITAL FUEL INJECTION (DFI) / ELECTRONIC CONTROL UNIT (ECU) / ECU MAIN RELAY / FUEL INJECTORS AND FUEL RAIL / THROTTLE BODY / INTAKE MANIFOLD / THROTTLE SENSOR / SUBTHROTTLE (ST) SENSOR / SUBTHROTTLE VALVE (STV) ACTUATOR / INTAKE AIR PRESSURE (IAP) SENSOR / INTAKE AIR TEMPERATURE (IAT) SENSOR / VEHICLE DOWN SENSOR / FI INDICATOR / THROTTLE CABLE REPLACEMENT / EXHAUST SYSTEM / OXYGEN SENSOR / EVAPORATIVE EMISSIONS CONTROL (EVAP) SYSTEM (CALIFORNIA MODELS) / CLEAN AIR SYSTEM / SPECIFICATIONS

• CHAPTER NINE / ELECTRICAL SYSTEM
• ELECTRICAL COMPONENT REPLACEMENT / ELECTRICAL CONNECTORS / BATTERY / CHARGING SYSTEM / ALTERNATOR / REGULATOR/RECTIFIER / IGNITION SYSTEM / PEAK VOLTAGE TESTING / IGNITION COIL COVER / IGNITION COIL / CRANKSHAFT SENSOR / STARTING SYSTEM / STARTER / STARTER RELAY / STARTER CIRCUIT RELAY / INTERLOCK SYSTEM / LIGHTING SYSTEM / FRONT TURN SIGNAL HOUSING / METER ASSEMBLY / SPEED SENSOR / HORN / SWITCH CONTINUITY TEST / LEFT HANDLEBAR SWITCH / CLUTCH SWITCH / RIGHT HANDLEBAR SWITCH / ENGINE STOP SWITCH / FRONT BRAKE LIGHT SWITCH / REAR BRAKE LIGHT SWITCH / IGNITION SWITCH / OIL PRESSURE SWITCH / NEUTRAL SWITCH / SIDESTAND SWITCH / RELAY BOX / TURN SIGNAL RELAY / FUSES / WIRING DIAGRAMS / SPECIFICATIONS

• CHAPTER TEN / COOLING SYSTEM
• COOLING SYSTEM INSPECTION / COOLANT RESERVOIR COVER / COOLANT RESERVOIR / RADIATOR / RADIATOR FAN / FAN RELAY / COOLANT TEMPERATURE SENSOR / THERMOSTAT / COOLANT RETURN PIPE / WATER PUMP / SPECIFICATIONS

• CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE BELT
• MOTORCYCLE LIFT / FRONT WHEEL / REAR WHEEL / WHEEL AND AXLE INSPECTION / FRONT AND REAR HUB / REAR COUPLING / REAR PULLEY / DRIVE BELT / DRIVE BELT ADJUSTER / LACED WHEELS (B AND D MODELS) / CAST WHEELS (C MODELS) / WHEEL BALANCE / TIRES / SPECIFICATIONS

• CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
• HANDLEBAR / HANDLEBAR GRIP / STEERING HEAD AND STEM / STEERING BEARING PRELOAD / STEERING HEAD BEARING RACE / STEERING STEM BEARING / FRONT FORK / SPECIFICATIONS

• CHAPTER THIRTEEN / REAR SUSPENSION
• SHOCK ABSORBER / SUSPENSION LEVER / TIE ROD / SWING ARM / BEARING REPLACEMENT / SPECIFICATIONS

• CHAPTER FOURTEEN / BRAKES
• BRAKE SERVICE / BRAKE BLEEDING TIPS / BLEEDING THE BRAKES / BRAKE FLUID DRAINING / BRAKE PADS / BRAKE CALIPER / FRONT MASTER CYLINDER / REAR MASTER CYLINDER / BRAKE PEDAL / BRAKE DISC / BRAKE HOSE / SPECIFICATIONS

• CHAPTER FIFTEEN / BODY AND FRAME
• SEAT / SIDE COVERS / FRONT FOOTREST / REAR FOOTPEG (ALL MODELS) / FRAME DOWNTUBE / FRONT FENDER / REAR FENDER / TOOL BOX / BATTERY BOX / SIDESTAND / WINDSHIELD (D MODELS) / SADDLEBAGS (D MODELS) / SADDLEBAG BRACKETS (D MODELS) / BACKREST (D MODELS) / SPECIFICATIONS

  INDEX

  COLOR WIRING DIAGRAMS

  KAWASAKI VULCAN 900 CLASSIC VN900B VN900BC 2006 2007 2008 2009 2010 2011 2012 2013

• KAWASAKI VULCAN 900 CLASSIC LT VN900D VN900DC 2006 2007 2008 2009 2010 2011 2012 2013
• KAWASAKI VULCAN 900 CUSTOM VN900C VN900CC 2007 2008 2009 2010 2011 2012 2013
• VN900 VN 900

  CLYMER MANUALS KAWASAKI VULCAN 900 CLASSIC VN900B VN900BC MANUAL

• CLYMER MANUALS KAWASAKI VULCAN 900 CLASSIC LT VN900D VN900DC MANUAL
• CLYMER MANUALS KAWASAKI VULCAN 900 CUSTOM VN900C VN900CC MANUAL

  KAWASAKI VULCAN 900 CLASSIC VN900B VN900BC (2006-2013)

• KAWASAKI VULCAN 900 CLASSIC LT VN900D VN900DC (2006-2013)
• KAWASAKI VULCAN 900 CUSTOM VN900C VN900CC (2007-2013)