Kawasaki ZG1000 Concours Motorcycle (1986-2006) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Kawasaki ZG1000 Concours 1986-2006 M409-2Includes Color Wiring Diagrams. This repair manual provides specific, detailed instructions for performing everything from basic maintenance and troubleshooting to a complete overhaul of the Kawasaki Concours Series motorcycle. Do-it-yourselfers will find this service and repair manual more comprehensive than the factory manual, making it an indispensable part of your tool box.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Kawasaki ZG1000 Concours/GTR1000 Manual. Includes Color Wiring Diagrams.

What's Covered

WHAT PEOPLE ARE SAYING ABOUT THIS BOOK:COMPARED TO THE FACTORY MANUAL, "THE CLYMER MANUAL HAS MORE COMPREHENSIVE AND DETAILED PHOTOS FOR TEDIOUS TASKS." DOUGLAS POSNER ROADBIKE SEPT. 2005

• THIS KAWASAKI CONCOURS MANUALS IS 464 PAGES.
• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / BASIC TOOLS / PRECISION MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / BASIC SERVICE METHODS / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGOPERATING REQUIREMENTS / STARTING THE ENGINE / STARTING DIFFICULTIES / ENGINE PERFORMANCE / ENGINE NOISES / ENGINE LUBRICATION / ENGINE LEAKDOWN TEST / CLUTCH / FUEL SYSTEM / GEARSHIFT LINKAGE / TRANSMISSION / FINAL DRIVE / ELECTRICAL TESTING / CHARGING SYSTEM / IGNITION SYSTEM / STARTING SYSTEM / COOLING SYSTEM / FRONT SUSPENSION AND STEERING / BRAKES
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPMAINTENANCE SCHEDULE INTERVALS / SPARK PLUGS / ENGINE COMPRESSION TEST / IGNITION TIMING / VALVE CLEARANCE / ENGINE OIL AND FILTER / AIR FILTER / THROTTLE AND CHOKE CABLE / GENERAL LUBRICATION / EMISSION CONTROL SYSTEM / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDSERVICING ENGINE IN THE FRAME / CYLINDER HEAD COVER / CAM CHAIN TENSIONER / CAMSHAFT / CAM CHAIN AND CHAIN GUIDES / ROCKER ARM ASSEMBLY / CYLINDER HEAD / VALVES AND VALVE COMPONENTS / CYLINDER BLOCK / PISTONS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDENGINE REMOVAL AND INSTALLATION / ALTERNATOR CHAIN ASSEMBLY / STARTER CLUTCH AND ALTERNATOR SHAFT / OIL COOLER / OIL PAN / OIL PUMP / OIL PRESSURE SWITCH / CRANKCASE / CRANKSHAFT / CONNECTING RODS / BALANCER / SPECIFICATIONS
• CHAPTER SIX / CLUTCHCLUTCH SYSTEM BLEEDING AND DRAINING / CLUTCH COVER / CLUTCH MASTER CYLINDER / CLUTCH SLAVE CYLINDER / CLUTCH HOSE / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION, BEVEL GEARCASE AND SHIFT MECHANISMSHIFT PEDAL / SHIFT PEDAL BRACKET / EXTERNAL SHIFT MECHANISM / INTERNAL SHIFT MECHANISM /BEVEL GEAR ASSEMBLY / SPECIFICATIONS
• CHAPTER EIGHT / AIR/FUEL, EMISSION AND EXHAUST SYSTEMFUEL TANK / FUEL LEVEL SENSOR / FUEL VALVE / AIR FILTER HOUSING / SECONDARY AIR SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM / CARBURETOR / THROTTLE CABLE / EXHAUST SYSTEM / SPECIFICATION
• CHAPTER NINE / ELECTRICAL SYSTEMBATTERY TERMINAL / CHARGING SYSTEM / ALTERNATOR / IGNITION SYSTEM / STARTING SYSTEM / LIGHTING SYSTEM / METER ASSEMBLY / GAUGES / WIRING AND CONNECTORS / SWITCHES / JUNCTION BOX / FUSES / SPECIFICATIONS
• CHAPTER TEN / COOLING SYSTEMHOSE CLAMPS / FLUSHING THE SYSTEM / WATER PUMP / THERMOSTAT ASSEMBLY / COOLANT TEMPERATURE SENSOR / COOLANT RESERVOIR / COOLANT MANIFOLD / RADIATOR / COOLING FAN MOTOR / FAN SWITCH / RADIATOR BRACKET / SPECIFICATIONS
• CHAPTER ELEVEN / WHEELS AND TIRESBIKE STAND / BRAKE ROTOR PROTECTION / FRONT WHEEL / FRONT HUB / REAR WHEEL / REAR HUB / WHEEL BALANCE / TIRE REPAIRS / TIRE CHANGING / SPECIFICATIONS
• CHAPTER TWELVE / FRONT SUSPENSION AND STEERINGFRONT FORK / HANDLEBARS / HANDLEBAR LEFT GRIP REPLACEMENT / STEERING HEAD / LOWER BEARING REPLACEMENT / SPECIFICATIONS
• CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVESHOCK ABSORBER / REAR SUSPENSION LINKAGE / SWING ARM / DRIVESHAFT / FINAL GEARCASE / SPECIFICATIONS
• CHAPTER FOURTEEN / BRAKESBLEEDING AND DRAINING BRAKE FLUID / BRAKE PADS / FRONT REAR BRAKE CALIPERS / FRONT REAR BRAKE MASTER CYLINDER / BRAKE PEDAL FOOTPEG ASSEMBLY / BRAKE DISC / BRAKE HOSE REPLACEMENT / SPECIFICATIONS
• CHAPTER FIFTEEN / BODY AND FRAMESIDE COVERS / FOOTPEGS / LOWER FAIRING / MIDDLE FAIRING / FRONT FAIRING / FAIRING BRACKET / TAIL COVER / FRONT FENDER / REAR FENDER / SEAT / TOOL BOX / REAR FRAME
• INDEX
• COLOR WIRING DIAGRAMS
• MODELS COVERED:1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 GTR1000 GTR 10001986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 ZG1000 ZG 1000 CONCOURSGTR 1000 ZG
• CLYMER MANUALS KAWASAKI GTR1000 MANUALCLYMER MANUALS KAWASAKI ZG1000 CONCOURS MANUALCLYMER MANUALS KAWASAKI CONCOURS MANUALCLYMER MANUALS KAWASAKI GTR1000 ONLINE MANUALCLYMER MANUALS KAWASAKI ZG1000 CONCOURS ONLINE MANUALCLYMER MANUALS KAWASAKI CONCOURS ONLINE MANUAL