Suzuki DR-Z400E, S & SM Manual Motorcycle (2000-2012) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Suzuki DR-Z400E, DR-Z400S and DR-Z400SM Repair Manual Includes Color Wiring Diagrams.

What's Covered

THIS SUZUKI DR-Z400 MANUAL IS 344 PAGES

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATION
• MANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / VEHICLE IDENTIFICATION NUMBER / FASTENERS / SHOP SUPPLIES / TOOLS / MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / BASIC SERVICE METHODS / STORAGESPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGENGINE OPERATING REQUIREMENTS / ENGINE STARTING / ENGINE SPARK TEST / STARTING SYSTEM / ENGINE PERFORMANCE / ENGINE NOISE / MOTORCYCLE NOISE / ENGINE LEAKDOWN TEST / CLUTCH / SHIFT MECHANISM AND TRANSMISSION / BRAKESSTEERING AND HANDLING / SPECIFICATIONS
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPFUEL TYPE / PRE-RIDE INSPECTION / ENGINE BREAK-IN / SERVICE INTERVALS / BATTERY / PERIODIC LUBRICATION / ENGINE OIL AND FILTER CHANGE / FORK OIL CHANGE / DRIVE CHAIN CLEANING AND LUBRICATION / AIR FILTER CLEANING AND OILING / MAINTENANCE AND INSPECTION / MUFFLER CLEANING / CARBURETOR FLOAT BOWL DRAINING / COOLANT CHANGE / DRIVE CHAIN ADJUSTMENT / THROTTLE ADJUSTMENT / CLUTCH CABLE ADJUSTMENT / TUNE-UP / VALVE CLEARANCE / CARBURETOR / IDLE SPEED AND MIXTURE ADJUSTMENT / IGNITION TIMING / COMPRESSION TEST / SPARK PLUGS / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDEXHAUST SYSTEM / CYLINDER HEAD COVER / CAMSHAFTS AND CAM CHAIN TENSIONER / CYLINDER HEAD / VALVES / CYLINDER / PISTON AND PISTON RINGS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDENGINE / CRANKCASE / CRANKCASE SEALS / CRANKCASE BEARINGS / ENGINE BALANCER / OIL STRAINER / CRANKSHAFT / SPECIFICATIONS
• CHAPTER SIX / CLUTCH, EXTERNAL SHIFT MECHANISM AND LUBRICATION SYSTEMCLUTCH COVER / CLUTCH / RIGHT CRANKCASE COVER / OIL PUMP / CAM CHAIN AND REAR GUIDE / BALANCER DRIVEN GEAR / PRIMARY AND BALANCER DRIVE GEARS / SHIFT LEVER / EXTERNAL SHIFT MECHANISM / CLUTCH CABLE REPLACEMENT / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISMTRANSMISSION OPERATION / TRANSMISSION SERVICE / INPUT SHAFT / OUTPUT SHAFT / TRANSMISSION INSPECTION / SHIFT DRUM AND FORKS / SPECIFICATIONS
• CHAPTER EIGHT / FUEL SYSTEMFUEL SYSTEM PRECAUTIONS / CARBURETOR / THROTTLE POSITION SENSOR / CARBURETOR SYSTEMS / FUEL VALVE / EVAPORATIVE EMISSIONS CONTROL SYSTEM / THROTTLE CABLE REPLACEMENT / SPECIFICATIONS
• CHAPTER NINE / ELECTRICAL SYSTEMTROUBLESHOOTING / IGNITION AND CHARGING SYSTEM OPERATION / UPPER IDLE GEAR COVER / ALTERNATOR COVER / LOWER IDLE GEAR / STATOR ASSEMBLY / ROTOR AND STARTER CLUTCH / STARTER / STARTING SYSTEM SWITCHES / IGNITION SYSTEM / CHARGING SYSTEM / RADIATOR FAN (S AND SM MODELS) / TEMPERATURE WARNING CIRCUIT (S AND SM MODELS) / HEADLIGHT / TAILLIGHT / TURN SIGNALS / SPECIFICATIONS
• CHAPTER TEN / COOLING SYSTEMSAFETY PRECAUTIONS / FAN AND SWITCH (S AND SM MODELS) / RADIATORS AND WARNING LIGHT SWITCH / THERMOSTAT (S AND SM MODELS) / WATER PUMP / SPECIFICATIONS
• CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAINFRONT WHEEL / REAR WHEEL / FRONT AND REAR HUBS / WHEEL SERVICE / DRIVE CHAIN / SPROCKETS / TIRES / SPECIFICATIONS
• CHAPTER TWELVE / FRONT SUSPENSION AND STEERINGHANDLEBAR / STEERING STEM AND HEAD / FRONT FORK / FRONT FORK SERVICE / FRONT FORK ADJUSTMENT / SPECIFICATIONS
• CHAPTER THIRTEEN / REAR SUSPENSIONSHOCK ABSORBER / SHOCK ABSORBER LINKAGE / SWING ARM / SWING ARM SERVICE / SHOCK ABSORBER ADJUSTMENT / SPECIFICATIONS
• CHAPTER FOURTEEN / BRAKESBRAKE SERVICE / FRONT BRAKE PADS / FRONT BRAKE CALIPER / FRONT MASTER CYLINDER / REAR BRAKE PADS / REAR BRAKE CALIPER / REAR MASTER CYLINDER / REAR BRAKE PEDAL / BRAKE SYSTEM BLEEDING / BRAKE DISC / SPECIFICATIONS
• CHAPTER FIFTEEN / BODYSIDE COVERS / SEAT / RADIATOR COVERS / FUEL TANK / HEADLIGHT COWL / ENGINE COVERS / SKID PLATE / SUBFRAME / SPECIFICATIONS
• COLOR WIRING DIAGRAMS
• MODELS COVERED:2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 SUZUKI DR-Z400E DRZ400E DRZ 400 400E E 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 SUZUKI DR-Z400S DRZ400S DRZ 400S DRZ 400 S2005 2006 2007 2008 2009 2010 2011 2012 SUZUKI DR-Z400SM DRZ400SM DRZ 400SM 400 SM
• CLYMER SUZUKI DR-Z400 MANUALCLYMER SUZUKI DR-Z400E MANUALCLYMER SUZUKI DR-Z400S MANUALCLYMER SUZUKI DR-Z400SM MANUALCLYMER SUZUKI DR-Z400 ONLINE MANUALCLYMER SUZUKI DR-Z400E ONLINE MANUALCLYMER SUZUKI DR-Z400S ONLINE MANUALCLYMER SUZUKI DR-Z400SM ONLINE MANUAL
• DUAL SPORT DUALSPORT
• PRINT MANUALDR-Z400E (2000-2012)DR-Z400S (2000-2012)DR-Z400SM (2000-2012)
• ONLINE MANUALDR-Z400E (2000-2009)DR-Z400S (2000-2009)DR-Z400SM (2000-2009)