Suzuki Intruder & Boulevard Motorcycle (1998-2009) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer Manuals motorcycle maintenance, troubleshooting and repair shop service manualEvery Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Suzuki Intruder LC 1500 (VL1500) and Boulevard C90/C90T (VL1500) manual. Includes Color Wiring Diagrams.

What's Covered

THIS SUZUKI MANUAL IS 448 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / TOOLS / MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / SERVICE METHODS / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGSTARTING THE ENGINE / ENGINE WILL NOT START / ENGINE PERFORMANCE / ENGINE NOISES / ENGINE LUBRICATION / CYLINDER LEAKDOWN TEST / CLUTCH / TRANSMISSION / ELECTRICAL TESTING / ELECTRICAL SYSTEMS / STEERING AND SUSPENSION / SHAFT DRIVE / BRAKE SYSTEM
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPCYLINDER FIRING ORDER / ENGINE ROTATION / TUNE-UP / AIR FILTER / COMPRESSION TEST / SPARK PLUGS / ENGINE OIL AND FILTER / ENGINE OIL PRESSURE TEST / FUEL FILTER (1998-2004 MODELS) / AUTO-DECOMPRESSION CABLE ADJUSTMENT / THROTTLE CABLE FREE PLAY / ENGINE IDLE SPEED / FAST IDLE SPEED (FUEL INJECTED MODELS) / THROTTLE VALVE SYNCHRONIZATION / FUEL LINE INSPECTION / EMISSION CONTROL SYSTEMS / CLUTCH / SHIFT PEDAL HEIGHT / CONTROL CABLE LUBRICATION / TIRES AND WHEELS / FRONT SUSPENSION / STEERING HEAD / REAR SUSPENSION / FINAL DRIVE / BRAKE SYSTEM / GENERAL LUBRICATION / FASTENERS / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDCYLINDER HEAD SIDE CAP / CYLINDER HEAD COVER / HYDRAULIC LIFTERS / CAMSHAFTS / CYLINDER AND CYLINDER HEAD ASSEMBLY / CAM CHAINS AND REAR CHAIN GUIDES / VALVES AND VALVE COMPONENTS / PISTON AND PISTON RINGS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDENGINE REMOVAL AND INSTALLATION / ALTERNATOR COVER / FLYWHEEL / STARTER CLUTCH AND GEARS / OIL COOLER / OIL PRESSURE SWITCH / OIL PRESSURE RELIEF VALVE / OIL PUMP GEAR / OIL PUMP / CRANKCASE / CRANKSHAFT / CONNECTING ROD / ENGINE BREAK-IN / SPECIFICATIONS
• CHAPTER SIX / CLUTCH AND PRIMARY DRIVE GEARCLUTCH COVER / MASTER CYLINDER / RELEASE CYLINDER / LINE / PRIMARY DRIVE GEAR / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND SECONDARY GEARSHIFT LEVER / SHIFT PEDAL / FOOTREST / EXTERNAL AND INTERNAL SHIFT MECHANISM / SECONDARY GEAR COVER / SECONDARY DRIVE AND DRIVEN GEAR / SPECIFICATIONS
• CHAPTER EIGHT / AIR / FUEL, EXHAUST AND EMISSIONS SYSTEMSAIR FILTER HOUSING / FUEL TANK / FUEL PUMP / FUEL LEVEL SENDER / FUEL SHUTOFF VALVE / FUEL INLET VALVE / CATCH TANK / TANK PRESSURE CONTROL TPC VALVE / CARBURETORS PILOT SCREW / THROTTLE POSITION TP SENSOR / THROTTLE CABLE REPLACEMENT / STARTER CABLE / EXHAUST SYSTEM / EVAPORATIVE EMISSIONS CONTROL SYSTEM/ ENGINE SIDE BOX / PAIR SYSTEM / SPECIFICATIONS
• CHAPTER NINE / FUEL INJECTION SYSTEMFUEL TANK / FUEL PUMP / FUEL PUMP RELAY / FUEL LEVEL SENDER / AIR FILTER HOUSING / THROTTLE BODIES / FUEL INJECTORS / THROTTLE POSITION TP SENSOR / SECONDARY THROTTLE POSITION STP SENSOR / SECONDARY THROTTLE VALVE ACTUATOR STVA / THROTTLE CABLE REPLACEMENT / FAST IDLE SPEED / INTAKE AIR PRESSURE IAP SENSOR / INTAKE AIR TEMPERATURE IAT SENSOR / ENGINE OIL TEMPERATURE EOT SENSOR / HEATED OXYGEN O2 SENSOR / TIP OVER TO SENSOR / EXHAUST SYSTEM / EVAPORATIVE EMISSIONS CONTROL SYSTEM / ENGINE SIDE BOX / PAIR SYSTEM / DIAGNOSTIC SYSTEM / SPECIFICATIONS
• CHAPTER TEN / ELECTRICAL SYSTEMELECTRICAL COMPONENT REPLACEMENT / ELECTRICAL CONNECTORS / BATTERY / CHARGING SYSTEM / VOLTAGE REGULATOR / RECTIFIER / STATOR / IGNITION SYSTEM / SIGNAL GENERATOR / MAP SENSOR / CRANKSHAFT POSITION CKP SENSOR / IGNITION COIL / IGNITER UNIT / ELECTRONIC CONTROL MODULE ECM / STARTING SYSTEM / STARTER / STARTER RELAY / SIDESTAND / NEUTRAL SWITCH / GEAR POSITION GP SENSOR / TURN SIGNAL / AUTO-DECOMPRESSION / LIGHTING / HORN / SPEEDOMETER/ SPEED SENSOR / SPECIFICATIONS
• CHAPTER ELEVEN / WHEELS, HUBS AND TIRESMOTORCYCLE STAND / BRAKE ROTOR PRECAUTION / WHEEL INSPECTION / WHEEL BEARING INSPECTION / FRONT WHEEL / FRONT HUB / REAR WHEEL / REAR HUB / WHEEL BALANCE / TIRES / SPECIFICATIONS
• CHAPTER TWELVE / FRONT SUSPENSION AND STEERINGFORK / HANDLEBAR / GRIP / STEERING HEAD AND STEM / SPECIFICATIONS
• CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVESHOCK ABSORBER / SUSPENSION LINKAGE / SWING ARM / BEARING / RACE REPLACEMENT / FINAL DRIVE / SPECIFICATIONS
• CHAPTER FOURTEEN / BRAKESBRAKE BLEEDING AND FLUID DRAINING / BRAKE PADS / CALIPER / FRONT AND REAR MASTER CYLINDER / BRAKE HOSE / BRAKE DISC / BRAKE PEDAL / FOOTREST / SPECIFICATIONS
• CHAPTER FIFTEEN / BODY AND FRAMESEATS / STEERING HEAD COVER / METER COVER / UPPER COVER / SIDE COVER / SIDESTAND / TOOL BOX / FENDER / SPECIFICATIONS
• COLOR WIRING DIAGRAMS
• MODELS:SUZUKI INTRUDER LC1500 LC 1500 VL1500 VL 1500 1998 1999 2000 2001 2002 2003 2004 2005SUZUKI BOULEVARD C90 / C90T C 90 T 2006 2007 2008 2009
• CLYMER MANUALS SUZUKI INTRUDER LC1500 MANUALCLYMER MANUALS SUZUKI INTRUDER VL1500 MANUALCLYMER MANUALS SUZUKI BOULEVARD C90 MANUALCLYMER MANUALS SUZUKI BOULEVARD C90T MANUALCLYMER MANUALS SUZUKI INTRUDER LC1500 ONLINE MANUALCLYMER MANUALS SUZUKI INTRUDER VL1500 ONLINE MANUALCLYMER MANUALS SUZUKI BOULEVARD C90 ONLINE MANUALCLYMER MANUALS SUZUKI BOULEVARD C90T ONLINE MANUAL
• INTRUDER LC 1500 (VL1500) (1998-2005)BOULEVARD C90/C90T (VL1500) (2006-2009)