Yamaha YZF-R6 Motorcycle (1999-2004) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Yamaha YZF-R6 manual. Includes Color Wiring Diagrams.

What's Covered

THIS YAMAHA R6 MOTORCYCLE MANUAL IS 560 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / BASIC TOOLS / PRECISION MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / BASIC SERVICE METHODS / STORAGE
• CHAPTER TWO / TROUBLESHOOTINGENGINE OPERATING REQUIREMENTS / STARTING THE ENGINE / ENGINE WILL NOT START / ENGINE PERFORMANCE / ENGINE NOISES / ENGINE LUBRICATION / CYLINDER LEAKDOWN TEST / CLUTCH / GEARSHIFT LINKAGE / TRANSMISSION / FUEL SYSTEM / FUEL PUMP / ELECTRICAL TESTING / ELECTRICAL TROUBLESHOOTING / COOLING SYSTEM CIRCUIT / STEERING AND SUSPENSION / BRAKE SYSTEM
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPCYLINDER NUMBERING AND FIRING ORDER / MAINTENANCE INTERVALS / TUNE-UP / IGNITION TIMING INSPECTION(CARBURETED MODELS) / VALVE CLEARANCE / SPARK PLUGS / ENGINE OIL / ENGINE OIL PRESSURE / CARBURETOR SYNCHRONIZATION / IDLE SPEED ADJUSTMENT / FUEL LINE INSPECTION / FUEL FILTER / EMISSION CONTROL SYSTEMS / EXHAUST GAS VOLUME ADJUSTMENT (EUROPE AND AUSTRALIA FUEL INJECTED MODELS) / EXHAUST SYSTEM INSPECTION / CONTROL CABLE LUBRICATION / THROTTLE CABLES / CHOKE CABLE INSPECTION (CARBURETED MODELS) / CLUTCH CABLE FREE PLAY / SHIFT PEDAL HEIGHT / BATTERY / COOLING SYSTEM / TIRES AND WHEELS / FRONT SUSPENSION / FRONT FORK ADJUSTMENTS / STEERING HEAD BEARINGS / REAR SUSPENSION INSPECTION / SHOCK ABSORBER ADJUSTMENTS / DRIVE CHAIN / BRAKE SYSTEM / GENERAL LUBRICATION / FASTENER INSPECTION / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDSERVICING ENGINE IN THE FRAME / CYLINDER HEAD COVER / CAMSHAFT / CAM SPROCKET / CAM CHAIN TENSIONER / CAM CHAIN GUIDES / CAM CHAIN / CYLINDER HEAD / VALVE LIFTERS AND SHIMS / VALVE COMPONENTS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDENGINE REMOVAL AND INSTALLATION / TIMING ROTOR COVER / TIMING ROTOR / ALTERNATOR COVER / FLYWHEEL AND STARTER GEARS / STARTER CLUTCH / OIL PAN / OIL PUMP / CRANKCASE / CRANKSHAFT / CONNECTING RODS / PISTON AND PISTON RINGS / ENGINE BREAK-IN / SPECIFICATIONS
• CHAPTER SIX / CLUTCHCLUTCH COVER / CLUTCH RELEASE MECHANISM / CLUTCH CABLE
• CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISMSHIFT ROD AND SHIFT LEVER / ENGINE SPROCKET COVER / ENGINE SPROCKET / SHIFT PEDAL FOOTREST / EXTERNAL INTERNAL SHIFT MECHANISM
• CHAPTER EIGHT / AIR/FUEL, EMISSIONS AND EXHAUST SYSTEMS - CARBURETED MODELSFUEL TANK / FUEL VALVE / FUEL SENDER / FUEL FILTER / FUEL PUMP / FUEL SENDER AND FUEL LEVEL INDICATOR LIGHT / AIR FILTER / CARBURETOR OVERHAUL ADJUSTMENTS / THROTTLE POSITION SENSOR / THROTTLE CABLE / CHOKE CABLE / AIR INDUCTION SYSTEM AIS / EVAPORATIVE EMISSION CONTROL SYSTEM / EXHAUST SYSTEM
• CHAPTER NINE / AIR/FUEL, EMISSIONS AND EXHAUST SYSTEMS - FUEL INJECTED MODELSDEPRESSURIZING THE FUEL SYSTEM / FUEL TANK / FUEL PUMP / FUEL INJECTION RELAY / FUEL SENDER AND FUEL LEVEL INDICATOR LIGHT / AIR FILTER / THROTTLE BODY ASSEMBLY / PISTON VALVE / FUEL INJECTOR / THROTTLE POSITION SENSOR / PRESSURE REGULATOR / CYLINDER IDENTIFICATION SENSOR / INTAKE AIR PRESSURE SENSOR / INTAKE AIR TEMPERATURE SENSOR / ATMOSPHERIC PRESSURE SENSOR / LEAN ANGLE CUTOFF SWITCH / CRANKSHAFT POSITION SENSOR / THROTTLE CABLE REPLACEMENT / AIR INDUCTION SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM / EXHAUST SYSTEM / FUEL INJECTION DIAGNOSTIC SYSTEM
• CHAPTER TEN / ELECTRICAL SYSTEMCHARGING SYSTEM / STATOR / VOLTAGE REGULATOR RECTIFIER / IGNITION SYSTEM / SPARK PLUG / DIRECT IGNITION COIL / PICKUP COIL CRANKSHAFT POSITION SENSOR / IGNITION CONTROL UNIT / ENGINE CONTROL UNIT/ STARTING SYSTEM / STARTING CIRCUIT CUTOFF RELAY / STARTER / LIGHTS / METER ASSEMBLY / OIL LEVEL WARNING LIGHT / OIL LEVEL SWITCH / OIL LEVEL RELAY / FUEL LEVEL INDICATOR / FUEL SENDER / HORN / CLOCK / SPEEDOMETER / SPEED SENSOR / DIAGNOSTIC SYSTEM / SWITCHES
• CHAPTER ELEVEN / COOLING SYSTEMINSPECTION / COOLANT RESERVOIR / RADIATOR / RADIATOR FAN / THERMO SWITCH / RADIATOR FAN RELAY / TEMPERATURE SENSOR THERMOSTAT / WATER PUMP / OIL COOLER / CARBURETOR HEATER SYSTEM / FAST IDLE PLUNGER
• CHAPTER TWELVE / WHEELS AND TIRESMOTORCYCLE STAND / BRAKE ROTOR PROTECTION / WHEEL INSPECTION / FRONT WHEEL / FRONT HUB / FRONT WHEEL BEARINGS / REAR WHEEL / REAR HUB / REAR WHEEL BEARING REPLACEMENT / WHEEL SPROCKET / WHEEL BALANCE / TIRES / SPECIFICATIONS
• CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERINGFORK / HANDLEBAR / STEERING HEAD / STEERING HEAD BEARING RACES / STEERING STEM BEARING
• CHAPTER FOURTEEN / REAR SUSPENSION AND DRIVE CHAINSHOCK ABSORBER / REAR SUSPENSION LINKAGE / SWING ARM / DRIVE CHAIN
• CHAPTER FIFTEEN / BRAKESBRAKE SERVICE / PREVENTING BRAKE FLUID DAMAGE / BRAKE BLEEDING / BRAKE FLUID DRAINING / BRAKE PAD INSPECTION / FRONT BRAKE CALIPER / FRONT MASTER CYLINDER / REAR BRAKE CALIPER / REAR BRAKE MASTER CYLINDER / BRAKE DISC / BRAKE HOSE REPLACEMENT / BRAKE PEDAL/FOOTREST ASSEMBLY / SPECIFICATIONS>BR>CHAPTER SIXTEEN / FRAME AND BODY>/B>RIDER¿S SEAT / PASSENGER SEAT / BODY PANEL FASTENERS / FAIRING SERVICE / LOWER FAIRING / CONSOLE PANEL / SIDE FAIRING / SIDE COVER / WINDSHIELD / MIRROR / FRONT FAIRING / TAIL COVER / REAR FENDER / FRONT FENDER / PASSENGER FOOTPEG / SIDESTAND / SPECIFICATIONS
• INDEX
• COLOR WIRING DIAGRAMS
• MODELS COVERED:1999 2000 2001 2002 2003 2004 YAMAHA YZF-R6 R6 YFZR6
• CLYMER MANUALS YAMAHA YZF-R6 MANUALCLYMER MANUALS YAMAHA YZF-R6 ONLINE MANUAL
• YFZ-R6 (1999-2004)