Harley-Davidson FLS-FXS Evolution, Evo Softail, Fat Boy (1984-1999) Service Repa

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

See the 'Compatibility' tab for full model listing. Includes Color Wiring Diagrams. Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

View Product for a complete listing of models covered. Includes Color Wiring Diagrams.

What's Covered

 

THIS HARLEY DAVIDSON SOFTAIL MANUAL IS 656 PAGES.

QUICK REFERENCE DATA

• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / NOTES, CAUTIONS AND WARNINGS / SAFETY FIRST / SERVICE HINTS / SERIAL NUMBERS / PARTS REPLACEMENT / TORQUE SPECIFICATIONS / FASTENERS / RTV GASKET SEALANT / THREADLOCK / GASKET REMOVER / EXPENDABLE SUPPLIES / BASIC HAND TOOLS / TEST EQUIPMENT / PRECISION MEASURING TOOLS / CLEANING SOLVENT / OTHER SPECIAL TOOLS / MECHANIC'S TIPS / BALL BEARING REPLACEMENT / OIL SEALS / SPECIFICATIONS

• CHAPTER TWO / TROUBLESHOOTING
• TESTING ELECTRICAL COMPONENTS / EMERGENCY TROUBLESHOOTING / ENGINE NOISES / ELECTRICAL PROBLEMS / EXCESSIVE VIBRATION / SPECIFICATIONS

• CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
• ROUTINE SAFETY CHECKS / MAINTENANCE SCHEDULE INTERVALS / PERIODIC LUBRICATION / ENGINE OIL AND FILTER CHANGE / OIL TANK FLUSHING / TRANSMISSION OIL CHANEG / FRONT FORK OIL CHANGE (NON-SPRINGER MODELS) / SPEEDOMETER CABLE LUBRICATION / PRIMARY CHAIN LUBRICATION / DRIVE CHAIN LUBRICATION / PERIODIC MAINTENANCE / DRIVE CHAIN INSPECTION AND ADJUSTMENT / FINAL DRIVE BELT INSPECTION AND ADJUSTMENT / CLUTCH ADJUSTMENT / CLUTCH DIAPHRAGM SPRING ADJUSTMENT (1985-189 WET CLUTCH) / THROTTLE CABLE ADJUSTMENT / CHOKE CABLE ADJUSTMENT / ENRICHENER/CHOKE CABLE ADJUSTMENT / AIR CLEANER SERVICE / TUNE-UP / COMPRESSION TEST / SPARK PLUGS / BREAKERLESS IGNITION SERVICE / CARBURETOR ADJUSTMENTS / STORAGE / SPECIFICATIONS

• CHAPTER FOUR / ENGINE
• REMOVAL INSTALLATION / ROCKER ARM COVER / CYLINDER HEAD / VALVES AND COMPONENTS / CYLINDER / PISTONS AND RINGS / PUSHRODS / TAPPETS AND TAPPET GUIDES / OIL PUMP / OIL FILTER MOUNT / GEARCASE COVER AND TIMING GEARS / CRANKCASE AND CRANKSHAFT / ENGINE BREAK-IN / SPECIFICATIONS

• CHAPTER FIVE / CLUTCH, PRIMARY DRIVE AND STARTER DRIVE
• DRY CLUTCH (EARLY 1984 FXST) / WET CLUTCH / PRIMARY CHAIN / COMPENSATING SPROCKET / PRIMARY CHAIN CASE / ELECTRIC STARTER DRIVE (1984-1988) / STARTER JACKSHAFT (1989-ON) / SPECIFICATIONS

• CHAPTER SIX / 4-SPEED TRANSMISSION
• SHIFTER COVER / SHIFT FORKS / KICKSTARTER AND STARTER CLUTCH / SIDE COVER ( ELECTRIC START ) / SHIFTER ADJUSTMENT / SPECIFICATIONS

• CHAPTER SEVEN / 5-SPEED TRANSMISSION
• PRODUCTION GEARS (1994 MODELS) / SHIFT CAM ASSEMBLY / SHIFT FORKS / TRANSMISSION / TRANSMISSION CASE / TRANSMISSION SIDE COVER (1987-ON) / ADJUSTMENTS / SPECIFICATIONS

• CHAPTER EIGHT / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
• AIR CLEANER / CARBURETOR / CARBURETOR REJETTING / THROTTLE AND IDLE CABLE REPLACEMENT / CHOKE ENRICHENER CABLE / FUEL TANKS / FUEL SHUTOFF VALVE / EXHAUST SYSTEM / EMISSION CONTROL (1985-1991 CALIFORNIA MODELS) / EVAPORATIVE EMISSION CONTROL SYSTEM (1992-ON CALIFORNIA MODELS) / SPECIFICATIONS

• CHAPTER NINE / ELECTRICAL SYSTEM
• BATTERY / CHARGING SYSTEM / IGNITION SYSTEM / IGNITION COIL / STARTER / STARTER SOLENOID (1984-1988) / STARTER SOLENOID (1989-1990) / STARTER SOLENOID (1991-ON) / STARTER RELAY / SWITCHES / HORN / TURN SIGNAL MODULE (1991-ON) / CIRCUIT BREAKERS / SPECIFICATIONS

• CHAPTER TEN / WHEELS, HUBS AND TIRES
• FRONT WHEEL / FRONT HUB / REAR WHEEL / REAR HUB / DRIVEN SPROCKET ASSEMBLY / DRIVE CHAIN / DRIVE BELT / LACED WHEELS / CAST OR DISC WHEELS / WHEEL BALANCE / TIRE REPAIRS / SPECIFICATIONS

• CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING ( MODELS WITH TELESCOPIC FRONT FORKS )
• HANDLEBAR / STEERING HEAD AND STEM / STEERING HEAD BEARING RACE / STEERING ADJUSTMENT / FRONT FORK / SPECIFICATIONS

• CHAPTER TWELVE / SPRINGER FRONT FORK
• STEERING ADJUSTMENT / SPECIFICATIONS

• CHAPTER THIRTEEN / REAR SUSPENSION
• REAR SHOCK ABSORBERS / REAR SWING ARM / SPECIFICATIONS CHAPTER FOURTEEN / BRAKES
• BRAKE PADS / BRAKE CALIPER / MASTER CYLINDER / DISC BRAKE / BLEEDING THE SYSTEM / SPECIFICATIONS

• CHAPTER FIFTEEN / FRAME, BODY AND FRAME REPAINTING
• JIFFY STAND (SIDESTAND) / FOOTPEGS / FRONT FENDER (1993-ON FXSTS) / FRONT FENDER (ALL OTHER MODELS) / REAR FENDER / SADDLEBAGS (1993-ON) / FRAME / SPECIFICATIONS

  SUPPLEMENT

• IGNITION SYSTEM / ROUTINE SAFETY CHECKS / PERIODIC MAINTENANCE / BREAKERLESS IGNITION SERVICE (1995-1999) / ENGINE REMOVAL (1996-1999) / WET CLUTCH (1998-1999) / CLUTCH SHELL, COMPENSATING SPROCKET AND PRIMARY DRIVE CHAIN (1998-1999) / EVAPORATIVE EMISSION CONTROL SYSTEM (1996-1999) / BATTERY / IGNITION SYSTEM (1995-1999) / LIGHTING SYSTEM (1995-1999) / SWITCHES (1997-1999) / TURN SIGNAL MODULE (1997-1999) / FRONT WHEEL (1996-1999) / FRONT HUB (1996-1999 SPRINGER MODELS) / REAR HUB (1997-1999) / SPRINGER FRONT FORK (1997-1999) / FRONT BRAKE CALIPER (1997-1999 FLSTS) / FRONT MASTER CYLINDER (1997-1999) / FRONT FENDER (1995-1999 FLSTS)

  INDEX

  COLOR WIRING DIAGRAMS

  MODELS COVERED:

• 1986 1987 1988 1989 1990 HARLEY-DAVIDSON FLST
• 1987 1988 1989 1990 1991 1992 1993, 1993 HDI 1994 1995 1996 1997 1998 1999 HARLEY-DAVIDSON FLSTC
• 1990 1991 1992 1993, 1993 HDI 1997 1998 1999 HARLEY-DAVIDSON FLSTF
• 1993, 1993 HDI, 1994 1995 1996 HARLEY-DAVIDSON FLSTN
• 1993, 1997 1998 1999 HARLEY-DAVIDSON FLSTS
• 1984 1985 1986 1987 1988 1989 1990, 1999 HARLEY-DAVIDSON FXST
• 1999 HARLEY-DAVIDSON FXSTB
• 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 HARLEY-DAVIDSON FXSTC
• 1993 1994 1995 1996 HARLEY-DAVIDSON FXSTF
• 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 HARLEY-DAVIDSON FXSTS
• 1995 1996 1997 1998 HARLEY-DAVIDSON FXSTSB