Harley-Davidson FXD Evolution Motorcycle (1991-1998) Clymer Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Harley-Davidson FXDB, FXDC, FXDL, FXDWG, FXD and FXDS-CONV manual. Includes Color Wiring Diagrams.

What's Covered

THIS HARLEY-DAVIDSON EVO MANUAL IS 552 PAGES.

QUICK REFERENCE DATA

• CHAPTER ONE / GENERAL INFORMATION
• MANUAL ORGANIZATION / NOTES, CAUTIONS AND WARNINGS / SAFETY FIRST / SERVICE HINTS / SERIAL NUMBERS / PARTS REPLACEMENT / TORQUE SPECIFICATIONS / FASTENERS / LUBRICANTS / SEALANTS, CEMENTS AND CLEANERS / EXPENDABLE SUPPLIES / BASIC HAND TOOLS / TEST EQUIPMENT / MEASURING TOOLS / SPECIAL TOOLS / MECHANICÂ??S TIPS / BALL BEARING REPLACEMENT / OIL SEALS / RIDING SAFETY / SPECIFICATIONS

• CHAPTER TWO / TROUBLESHOOTING
• OPERATING REQUIREMENTS / TROUBLESHOOTING INSTRUMENTS / TESTING ELECTRICAL EQUIPMENT / ENGINE PERFORMANCE / ELECTRIC STARTING SYSTEM / CHARGING SYSTEM / IGNITION SYSTEM / FUEL SYSTEM / ENGINE NOISES / ENGINE LUBRICATION / CLUTCH / TRANSMISSION / ELECTRICAL PROBLEMS / EXCESSIVE VIBRATION / FRONT SUSPENSION AND STEERING / BRAKES / SPECIFICATIONS

• CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
• PRE-RIDE INSPECTION / MAINTENANCE INTERVALS / PERIODIC LUBRICATION / OIL AND FILTER CHANGE / LIFTER OIL SCREEN CLEANING / TRANSMISSION OIL CHANGE / PRIMARY CHAINCASE OIL CHANGE / FRONT FORK OIL CHANGE / THROTTLE CONTROL GRIP LUBRICATION / SPEEDOMETER CABLE LUBRICATION / TRANSMISSION OIL CHANGE / PERIODIC MAINTENANCE / PRIMARY CHAIN ADJUSTMENT / FINAL DRIVE BELT DEFLECTION AND ALIGNMENT / CABLE LUBRICATION / REAR BRAKE ADJUSTMENT / CLUTCH ADJUSTMENT / THROTTLE CABLE ADJUSTMENT / ENRICHENER (CHOKE) CABLE ADJUSTMENT / AIR FILTER SERVICE / TUNE-UP / COMPRESSION TEST / CYLINDER LEAK DOWN TEST / SPARK PLUGS / IGNITION SERVICE / IDLE SPEED ADJUSTMENT / SPECIFICATIONS

• CHAPTER FOUR / ENGINE
• REMOVAL INSTALLATION / ROCKER ARM COVER AND CYLINDER HEAD / VALVES AND COMPONENTS / CYLINDERS / PISTONS AND RINGS / PUSHRODS / LIFTERS AND GUIDES / OIL PUMP / OIL FILTER MOUNT / GEARCASE COVER AND TIMING GEARS / CRANKCASE AND CRANKSHAFT / BREAK-IN / SPECIFICATIONS

• CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
• OUTER PRIMARY COVER / CLUTCH PLATES / CLUTCH, COMPENSATING SPROCKET AND PRIMARY DRIVE CHAIN / PRIMARY CHAIN AND GUIDE / COMPENSATING SPROCKET / INNER PRIMARY HOUSING / STARTER JACKSHIFT / CLUTCH CABLE / SPECIFICATIONS

• CHAPTER SIX / TRANSMISSION
• PRODUCTION GEAR CHANGES / SHIFTER ADJUSTMENT / TRANSMISSION TOP COVER / SHIFTER CAM / SHIFT FORKS / TRANSMISSION SIDE DOOR / TRANSMISSION SHAFTS / MAIN DRIVE GEAR / TRANSMISSION CASE / TRANSMISSION SIDE COVER / OIL TANK / SPECIFICATIONS

• CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
• AIR FILTER BACKPLATE / CARBURETOR / THROTTLE AND IDLE CABLE / ENRICHENER CABLE / FUEL TANK / FUEL VALVE / EXHAUST SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM / SPECIFICATIONS

• CHAPTER EIGHT / ELECTRICAL SYSTEM
• BATTERY / CHARGING SYSTEM / IGNITION SYSTEM / IGNITION COIL / VACUUM OPERATED ELECTRIC SWITCH / STARTER AND SOLENOID / LIGHTING SYSTEM / SWITCHES / HORN / TURN SIGNAL MODULE / SPEEDOMETER SPEED SENSOR / INDICATOR LIGHTS / ELECTRIC PANEL / STARTER RELAY SWITCH / CIRCUIT BREAKERS / SPECIFICATIONS

• CHAPTER NINE / WHEELS, HUBS AND TIRES
• FRONT WHEEL AND REAR WHEEL / FRONT AND REAR HUB / DRIVEN SPROCKET ASSEMBLY / SECONDARY DRIVE BELT / DRIVE SPROCKET / WIRE SPOKE WHEELS / CAST WHEELS / VEHICLE ALIGNMENT / SPECIFICATIONS

• CHAPTER TEN / FRONT SUSPENSION AND STEERING
• HANDLEBAR / FRONT FORKS / STEERING HEAD AND STEM / STEERING HEAD BEARING RACE / STEERING PLAY / SPECIFICATIONS

• CHAPTER ELEVEN / REAR SUSPENSION
• SHOCK ABSORBERS / REAR SWING ARM / SPECIFICATIONS

• CHAPTER TWELVE / BRAKES
• FRONT BRAKE PADS / FRONT BRAKE CALIPER / FRONT MASTER CYLINDER / REAR BRAKE PADS / REAR BRAKE CALIPER / REAR MASTER CYLINDER / BRAKE HOSE AND LINE REPLACEMENT / BRAKE DISC (FRONT AND REAR) / BLEEDING THE SYSTEM / SPECIFICATIONS

  SUPPLEMENT / 1996-1998 SERVICE INFORMATION

• PERIODIC LUBRICATION / PERIODIC MAINTENANCE / IGNITION SERVICE / CLUTCH PLATES (1998 MODELS) / CLUTCH OVERHAUL / BATTERY / CHARGING SYSTEM / IGNITION SYSTEM / STARTER / SWITCHES / FRONT MASTER CYLINDER

  INDEX

  COLOR WIRING DIAGRAMS

  MODELS COVERED

• 1995 1996 1997 1998 HARLEY-DAVIDSON FXD
• 1991 1992 HARLEY-DAVIDSON FXDB
• 1992 HARLEY-DAVIDSON FXDC
• 1993 1994 1995 1996 1997 1998 HARLEY-DAVIDSON FXDL
• 1995 1996 1997 1998 HARLEY-DAVIDSON FXDS-CONV
• 1993 1994 1995 1996 1997 1998 HARLEY-DAVIDSON FXDWG

  CLYMER MANUALS HARLEY DAVIDSON EVOLUTION EVO FXD MANUAL

• CLYMER MANUALS HARLEY DAVIDSON EVOLUTION EVO FXDB MANUAL
• CLYMER MANUALS HARLEY DAVIDSON EVOLUTION EVO FXDC MANUAL
• CLYMER MANUALS HARLEY DAVIDSON EVOLUTION EVO FXDL MANUAL
• CLYMER MANUALS HARLEY DAVIDSON EVOLUTION EVO FXDS - CONVERTIBLE MANUAL
• CLYMER MANUALS HARLEY DAVIDSON EVOLUTION EVO FXDWG MANUAL

  FXDB DYNA GLIDE (1991-1992)

• FXDC DYNA CUSTOM (1992)
• FXDL DYNA LOW RIDER (1993-1998)
• FXDWG WIDE GLIDE (1993-1998)
• FXD DYNA SUPER GLIDE (1995-1998)
• FXDS-CONV DYNA LOW RIDER CONVERTIBLE (1995-1998)