Harley-Davidson Panhead Motorcycle (1948-1965) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Harley-Davidson Panhead E, EL, ELF, ELS, ES, F, FL, FLE, FLEF, FLF, FLH, FLHF, FLS, FLSP and FS Manual.

What's Covered

THIS HARLEY-DAVIDSON VINTAGE MOTORCYCLE MANUAL 528 PAGES

QUICK REFERENCE DATA

• CHAPTER ONE / GENERAL INFORMATION

• CHAPTER TWO / TROUBLESHOOTING

• CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
• ROUTINE SAFETY CHECKS / MAINTENANCE INTERVALS / CLEANING YOUR HARLEY / TIRES AND WHEELS / PERIODIC LUBRICATION / PERIODIC MAINTENANCE / NON-SCHEDULED MAINTENANCE / TUNE-UP / BREAKER POINT IGNITION SERVICE / CARBURETOR ADJUSTMENT / STORAGE

• CHAPTER FOUR / ENGINE
• PANHEAD ENGINE OVERVIEW / SERVICE PRECAUTIONS / SPECIAL TOOLS / SERVICING ENGINE IN FRAME / ENGINE / ROCKER ARM COVER/CYLINDER HEAD / PUSHRODS / VALVES AND VALVE COMPONENTS / CYLINDERS / PISTONS AND PISTON RINGS / TAPPETS AND TAPPET GUIDES / OIL PUMP / TIMING COVER AND TIMING GEARS / TIMING COVER / TIMING GEARS AND CAMSHAFT / CRANKCASE AND CRANKSHAFT / ENGINE BREAK-IN

• CHAPTER FIVE / CLUTCH, PRIMARY DRIVE AND STARTER DRIVE
• PRIMARY CHAIN / MOTOR OR COMPENSATING SPROCKET ASSEMBLY / PRIMARY CHAIN HOUSING / STARTER DRIVE (1965) / CLUTCH BOOSTER

• CHAPTER SIX / THREE- AND FOUR-SPEED TRANSMISSION AND KICKSTARTER
• SHIFT LINKAGE ADJUSTMENT / HAND SHIFT COVER / FOOT SHIFT COVER / SHIFT FORKS / TRANSMISSION / TRANSMISSION OVERHAUL / MAIN DRIVE GEAR OIL SEAL REPLACEMENT / KICKSTARTER AND STARTER CLUTCH

• CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
• LINKERT CARBURETOR / FUEL TANKS / FUEL SHUTOFF VALVE / EXHAUST SYSTEM

• CHAPTER EIGHT / ELECTRICAL SYSTEM
• BATTERY / CIRCUIT BREAKERS / IGNITION COIL / ELECTRIC STARTER / STARTER SOLENOID / LIGHTING SYSTEM / INSTRUMENT PANEL / SWITCHES / HORN / CHARGING SYSTEM / GENERATORS / GENERATOR (3-BRUSH GENERATOR) / GENERATOR (STANDARD 1958-ON) / GENERATOR (FAN COOLED 1949-1964) / POLARIZING THE GENERATOR / VOLTAGE REGULATOR / FUSES AND CIRCUIT BREAKERS

• CHAPTER NINE / WHEELS, HUBS AND TIRES
• FRONT WHEEL / REAR WHEEL / WHEEL HUBS / DRIVEN SPROCKET ASSEMBLY / DRIVE CHAIN / LACED WHEELS / WHEEL BALANCE / TIRES / TIRE REPAIRS (TUBE-TYPE TIRES) / WHEEL ALIGNMENT

• CHAPTER TEN / SPRINGER FRONT FORK
• FRONT SHOCK ABSORBER / SPRING FORK / RIGID FORK / STEERING DAMPER / STEERING ADJUSTMENT

• CHAPTER ELEVEN / HYDRA-GLIDE FRONT SUSPENSION
• FRONT FORKS / FORK REMOVAL / STEERING HEAD AND STEM / STEERING HEAD BEARING RACE / STEERING ADJUSTMENT

• CHAPTER TWELVE / REAR SUSPENSION
• REAR SHOCK ABSORBERS / SWING ARM

• CHAPTER THIRTEEN / BRAKES
• FRONT DRUM BRAKES / REAR MECHANICAL DRUM BRAKE (1948-1957) / MECHANICAL BRAKE INSPECTION / REAR HYDRAULIC DRUM BRAKE (1958-1965) / HYDRAULIC BRAKE DRUM AND SHOE INSPECTION / REAR MASTER CYLINDER (1957-1965) / BRAKE PEDAL ASSEMBLY / BRAKE BLEEDING

• CHAPTER FOURTEEN / FRAME, BODY AND FRAME REPAINTING
• SERVICE STANDS / FOOTBOARDS / SEAT / HANDLEBAR CONTROLS / HANDLEBAR / FRAME

• CHAPTER FIFTEEN / RESTORATION
• PANHEAD HISTORY 1948-1965 / BUYING OLD PARTS / PHOTOS / ORIGINAL PAINT RESTORATION / FUEL TANK EMBLEMS / UPHOLSTERY / CHROMED PARTS / RUBBER OR VINYL PARTS

  INDEX

  WIRING DIAGRAMS

  MODELS COVERED: 1948 1979 1950 1951 1952 1953 1954 1955 1956 1957 1958 1959 1560 1961 1962 1963 1964 1965 E EL ELF ELS ES F FL FLE FLEF FLF FLH FLHF FLS FLSP FS

  CLYMER MANUALS HARLEY-DAVIDSON PANHEAD E MANUAL

• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD EL MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD ELF MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD ELS MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD ES MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD F MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD FL MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD FLE MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD FLEF MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD FLF MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD FLH MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD FLHF MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD FLS MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD FLSP MANUAL
• CLYMER MANUALS HARLEY-DAVIDSON PANHEAD FS MANUAL