Harley-Davidson Sportster Motorcycle (2004-2013) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Harley-Davidson XL883-XL1200 Sportster Service and Repair Manual (2004-2013) M427-4Harley-Davidson XL883, XL883C, XL883L, XL883N, XL883R, XL1200C, XL1200L, XL1200N, XL1200R and XL1200X manual. Does not include XR1200. Includes Color Wiring Diagrams. This service manual provides specific, detailed instructions for performing everything from basic maintenance and troubleshooting to a complete overhaul of the Harley-Davidson Sportster motorcycle. Do-it-yourselfers will find this service and repair manual more comprehensive than the factory manual, making it an indispensable part of your tool box.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Harley-Davidson XL883, XL883C, XL883L, XL883N, XL883R, XL1200C, XL1200L, XL1200N, XL1200R and XL1200X manual. Includes Color Wiring Diagrams.

What's Covered

AMENDMENTON THE 2/1 EDITION, PAGE X (QRD) AND PAGE 538 HAVE BEEN CHANGED TO NOTE THE ENGINE OIL CAPACITY ON 2008-2009 MODELS IS 2.8 QT (2.65 L).ON 2004-2007 MODELS THE CAPACITY IS 3.6 QT. (3.4 L).

• THIS HARLEY-DAVIDSON SPORTSTER XL MANUAL IS 616 PAGES.
• QUICK REFERENCE DATA
• CHAPTER ONE - GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / TOOLS / MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / BASIC SERVICE METHODS / STORAGE / SPECIFICATIONS
• CHAPTER TWO - TROUBLESHOOTINGENGINE OPERATING REQUIREMENTS / ENGINE STARTING / ENGINE PERFORMANCE / STARTING SYSTEM / CHARGING SYSTEM / IGNITION SYSTEM / ELECTRONIC DIAGNOSTIC SYSTEM / FUEL SYSTEM / ENGINE NOISES / ENGINE LUBRICATION / CLUTCH / TRANSMISSION / EXCESSIVE VIBRATION / SUSPENSION AND STEERING / BRAKES / SPECIFICATIONS
• CHAPTER THREE - LUBRICATION, MAINTENANCEAND TUNE-UPFUEL TYPE / PRE-RIDE INSPECTION / TIRES AND WHEELS / PERIODIC LUBRICATION / PERIODIC MAINTENANCE / TUNE-UP / AIR FILTER ELEMENT / ENGINE COMPRESSION TEST / SPARK PLUGS / IDLE SPEED ADJUSTMENT / SPECIFICATIONS
• CHAPTER FOUR - ENGINE TOP ENDOUTER ROCKER COVERS / INNER ROCKER COVERS / CYLINDER HEAD / VALVES AND VALVE COMPONENTS / PUSHRODS AND COVERS / CYLINDER / PISTONS AND PISTON RINGS / OIL TANK AND OIL HOSES / SPECIFICATIONS
• CHAPTER FIVE - ENGINE LOWER ENDENGINE REMOVAL INSTALLATION / VALVE TAPPETS / GEARCASE COVER AND TIMING GEARS / OIL PUMP / OIL FILTER MOUNT / CRANKCASE AND CRANKSHAFT / ENGINE MOUNTING SYSTEM / SPECIFICATIONS
• CHAPTER SIX - PRIMARY DRIVE, CLUTCH AND EXTERNAL SHIFT MECHANISMPRIMARY DRIVE COVER / CLUTCH RELEASE MECHANISM / PRIMARY CHAIN ADJUSTER / PRIMARY DRIVE/CLUTCH / CLUTCH CABLE / SHIFT LEVER ASSEMBLY / SHIFT SHAFT / SPECIFICATIONS
• CHAPTER SEVEN - TRANSMISSION AND INTERNAL SHIFT MECHANISMINTERNAL GEARSHIFT MECHANISM / TRANSMISSION / MAINSHAFT / (2004-2005 MODELS) / COUNTERSHAFT / (2004-2005 MODELS) / TRANSMISSION / (2006-ON MODELS) / MAINSHAFT / (2006-ON MODELS) / COUNTERSHAFT / (2006-ON MODELS) / MAIN DRIVE GEAR / CRANKCASE BEARING / TRANSMISSION DRIVE SPROCKET / SPECIFICATIONS
• CHAPTER EIGHT - FUEL, EMISSION CONTROL AND EXHAUST SYSTEMSAIR FILTER BACKPLATE / CARBURETOR / INTAKE MANIFOLD / FUEL HOSE AND CLAMPS / THROTTLE AND IDLE CABLES / STARTING ENRICHMENT VALVE (CHOKE) / CABLE REPLACEMENT / FUEL TANK / FUEL SHUTOFF VALVE / EXHAUST SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM / (CALIFORNIA MODELS) / SPECIFICATIONS
• CHAPTER NINE - ELECTRICAL SYSTEMELECTRICAL COMPONENT REPLACEMENT / BATTERY / CHARGING SYSTEM / ALTERNATOR / IGNITION SYSTEM / STARTER / STARTER SOLENOID / LIGHTING SYSTEM / SWITCHES / HORN / STARTER RELAY SWITCH / SPEEDOMETER / TACHOMETER / VEHICLE SPEED SENSOR / TURN SIGNAL MODULE (TSM) AND TURN / SIGNAL SECURITY MODULE (TSSM) / SECURITY SYSTEM / FUSES / MAXI-FUSE / ELECTRICAL CONNECTORS / SPECIFICATIONS
• CHAPTER TEN - WHEELS, TIRES AND DRIVE BELTMOTORCYCLE STANDS / FRONT WHEEL / REAR WHEEL / FRONT AND REAR HUBS / DRIVEN SPROCKET ASSEMBLY / DRIVE SPROCKET / DRIVE BELT / WHEEL INSPECTION / LACED WHEELS / DISC AND CAST WHEELS / WHEEL BALANCE / TIRES / SPECIFICATIONS
• CHAPTER ELEVEN - FRONT SUSPENSION AND STEERINGHANDLEBAR / FRONT FORK / STEERING HEAD AND STEM / STEERING HEAD BEARING RACE / STEERING PLAY ADJUSTMENT / SPECIFICATIONS
• CHAPTER TWELVE - REAR SUSPENSIONSHOCK ABSORBERS / SWING ARM / SPECIFICATIONS
• CHAPTER THIRTEEN - BRAKESBRAKE FLUID TYPE / BRAKE SERVICE / FRONT BRAKE PADS / FRONT BRAKE CALIPER / FRONT BRAKE MASTER CYLINDER / REAR BRAKE PADS / REAR BRAKE CALIPER / REAR MASTER CYLINDER / BRAKE HOSE AND LINE REPLACEMENT / BRAKE DISC / REAR BRAKE PEDAL / BRAKE BLEEDING / BRAKE FLUID DRAINING AND FLUSHING / SPECIFICATIONS
• CHAPTER FOURTEEN - BODYSEAT / FRONT FENDER / REAR FENDER / LEFT SIDE COVER / RIGHT SIDE COVER / FOOTRESTS / FOOTREST BRACKETS / SIDESTAND / FORK LOCK / SPECIFICATIONS
• SUPPLEMENT 2007-2013 SERVICE INFORMATIONENGINE STARTING / ENGINE PERFORMANCE / STARTING SYSTEM / CHARGING SYSTEM / IGNITION SYSTEM / ELECTRONIC DIAGNOSTIC SYSTEM / FUEL SYSTEM / BRAKES / PERIODIC MAINTENANCE / CYLINDER HEAD / ENGINE / GEARCASE COVER AND TIMING GEARS / SHIFT LEVER ASSEMBLY / PRIMARY DRIVE/CLUTCH / AIR FILTER BACKPLATE / ELECTRONIC FUEL INJECTION (EFI) / DEPRESSURIZING THE FUEL SYSTEM / INDUCTION MODULE / FUEL INJECTORS / THROTTLE POSITION (TP) SENSOR / TMAP SENSOR / IDLE AIR CONTROL (IAC) / OXYGEN (O2) SENSOR / THROTTLE BODY / INTAKE MANIFOLD / FUEL TANK / FUEL PUMP MODULE / THROTTLE AND IDLE CABLES / FUEL PRESSURE TEST / EVAPORATIVE EMISSION CONTROL SYSTEM / (CALIFORNIA MODELS) / EXHAUST SYSTEM / ELECTRICAL COMPONENT REPLACEMENT / BATTERY / CHARGING SYSTEM / ALTERNATOR / IGNITION SYSTEM / ELECTRONIC CONTROL MODULE (ECM) / ENGINE TEMPERATURE (ET) SENSOR / LIGHTING SYSTEM / SECURITY SYSTEM / HANDS-FREE SECURITY MODULE (HFSM) / HFSM ANTENNA / FUEL LEVEL SENDER RESISTOR / SPEEDOMETER / VEHICLE SPEED SENSOR (VSS) / CLUTCH SWITCH / SIDE STAND SENSOR / WIRE HARNESS CADDY / RELAYS / FUSES / ELECTRICAL CONNECTOR SERVICE / FRONT WHEEL / REAR WHEEL / HANDLEBAR / FRONT FORKS / BRAKE FLUID / FRONT BRAKE MASTER CYLINDER / REAR BRAKE PEDAL / REAR FENDER / SPECIFICATIONS
• INDEX
• COLOR WIRING DIAGRAMS
• MODELS COVERED2004 2005 2006 2007 2008 2009 HARLEY-DAVIDSON XL8332004 2005 2006 2007 2008 2009 2010 HARLEY-DAVIDSON XL883C2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL883L2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL883N2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL883R2012 2013 XL1200V2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL1200C2004 2005 2006 2007 2008 2009 2010 2011 HARLEY-DAVIDSON XL1200L2007 2008 2009 2010 2011 HARLEY-DAVIDSON XL1200N2004 2005 2006 2007 2008 2009 HARLEY-DAVIDSON XL1200R2011 2012 2013 HARLEY-DAVIDSON XL1200X
• CLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL1200V MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL1200C MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL1200L MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL1200N MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL1200R MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL833 MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL883C MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL883L MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL883N MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL883R MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL1200C ONLINE MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL1200L ONLINE MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL1200N ONLINE MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL1200R ONLINE MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL833 ONLINE MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL883C ONLINE MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL883L ONLINE MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL883N ONLINE MANUALCLYMER MANUALS HARLEY DAVIDSON SPORTSTER XL883R ONLINE MANUAL