Honda ATC185 & ATC200 Series ATV (1980-1986) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Honda ATC185, ATC185S, ATC200, ATC200E, ATC200ES, ATC200M, ATC200S and ATC200X manual.

What's Covered

THIS HONDA VINTAGE ATV MANUAL IS 392 PAGES.

• CHAPTER ONE / GENERAL INFORMATION
• MANUAL ORGANIZATION / SERVICE HINTS / TORQUE SPECIFICATIONS / SAFETY FIRST / SERVICE TIPS / PARTS REPLACEMENT / EXPENDABLE SUPPLIES / SERIAL NUMBERS / BASIC HAND TOOLS / TUNE-UP AND TROUBLESHOOTING TOOLS / MECHANIC'S TIPS / OFF THE ROAD RULES / SAFETY / SPECIFICATIONS

• CHAPTER TWO / TROUBLESHOOTING
• OPERATING REQUIREMENTS / TROUBLESHOOTING INSTRUMENTS / EMERGENCY TROUBLESHOOTING / ENGINE STARTING / ENGINE PERFORMANCE / ENGINE NOISES / EXCESSIVE VIBRATION / LUBRICATION / CLUTCH / TRANSMISSION / BRAKES / FRONT SUSPENSION AND STEERING / ELECTRICAL PROBLEMS

• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
• PRE-CHECKS / SERVICE INTERVALS / TIRES AND WHEELS / BATTERY / PERIODIC LUBRICATION / ENGINE OIL LEVEL CHECK / ENGINE OIL CHANGE / ENGINE OIL FILTER SCREEN AND ROTOR CLEANING / FINAL DRIVE UNIT OIL CHANGE / FRONT FORK OIL CHANGE / DRIVE CHAIN ADJUSTMENT / DRIVE CHAIN SLIDER / CLUTCH ADJUSTMENT / THROTTLE LEVER ADJUSTMENT / FOAM AIR FILTER ELEMENT SERVICE / PAPER AIR FILTER SERVICE / FUEL SHUT OFF VALVE AND FILTER SERVICE / SPARK ARRESTER CLEANING / STEERING HEAD CHECK AND ADJUSTMENT / PERIODIC MAINTENANCE / ENGINE TUNE-UP / CAMSHAFT CHAIN TENSIONER ADJUSTMENT / VALVE CLEARANCE ADJUSTMENT / COMPRESSION TEST / SPARK PLUG / IGNITION TIMING / IDLE MIXTURE ADJUSTMENT / SPECIFICATIONS

• CHAPTER FOUR / ENGINE
• ENGINE PRINCIPLES / ENGINE COOLING / ENGINE / CYLINDER HEAD COVER AND CAMSHAFT / CAMSHAFT CHAIN / CYLINDER HEAD / VALVE AND VALVE COMPONENTS / CYLINDER / PISTON, PISTON PIN AND PISTON RINGS / IGNITION ADVANCE AND PULSE GENERATOR / RIGHT-HAND CRANKCASE COVER / OIL PUMP / STARTER GEARS / CRANKCASE AND CRANKSHAFT / CAMSHAFT CHAIN AND TENSIONER / RECOIL STARTER / KICKSTARTER / SERVICE AND ADJUSTMENT / SPECIFICATIONS

• CHAPTER FIVE / CLUTCH AND TRANSMISSION
• CLUTCH OPERATION / CENTRIFUGAL CLUTCH / MANUAL CLUTCH / MANUAL CLUTCH INSPECTION / CLUTCH RELEASE MECHANISM / CLUTCH LIFTING MECHANISM / CLUTCH CABLE / EXTERNAL SHIFT MECHANISM / DRIVE SPROCKET / TRANSMISSION AND INTERNAL SHIFT MECHANISM / SUBTRANSMISSION / OUTPUT GEAR / SPECIFICATIONS

• CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
• CARBURETOR OPERATION / CARBURETOR SERVICE / CARBURETOR ADJUSTMENTS / THROTTLE CABLE REPLACEMENT / THROTTLE / FUEL SHUTOFF VALVE / FUEL TANK / FUEL FILTER / CRANKCASE BREATHER SYSTEM / EXHAUST SYSTEM / SPECIFICATIONS

• CHAPTER SEVEN / ELECTRICAL SYSTEM
• CHARGING SYSTEM / VOLTAGE REGULATOR / ALTERNATOR / ALTERNATOR TESTING / CAPACITOR DISCHARGE IGNITION / IGNITION COIL / IGNITION PULSE GENERATOR / IGNITION ADVANCE MECHANISM (PULSE ROTOR) / STARTING SYSTEM / STARTER / STARTER SOLENOID / LIGHTING SYSTEM / SWITCHES / FUSES / SPECIFICATIONS

• CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
• FRONT WHEEL / FRONT HUB AND AXLE / HANDLEBAR (WITH FRONT DISC BRAKE) / HANDLEBAR / FRONT FORK AND STEERING STEM / FRONT FORKS / STEERING STEM / TIRES AND WHEELS / SPECIFICATIONS

• CHAPTER NINE / REAR SUSPENSION AND FINAL DRIVE
• REAR WHEEL / REAR AXLE AND DRIVEN SPROCKET / DRIVEN SPROCKET / REAR AXLE / FINAL DRIVE UNIT AND UNIVERSAL JOINT / REAR AXLE COLLAR AND AXLE BEARING / ENCLOSED DRIVE CHAIN / OPEN DRIVE CHAIN / SPECIFICATIONS

• CHAPTER TEN / BRAKES
• DRUM BRAKES / FRONT DRUM BRAKE / REAR DRUM BRAKE / DRUM BRAKE INSPECTION / DRUM BRAKE CABLES / REAR DRUM BRAKE PEDAL / FRONT DISC BRAKE / FRONT MASTER CYLINDER / FRONT BRAKE PAD REPLACEMENT / FRONT CALIPER / FRONT BRAKE HOSE REPLACEMENT / REAR DISC BRAKE CALIPER / REAR BRAKE HOSE REPLACEMENT / REAR BRAKE DISC / BLEEDING THE SYSTEM / PARKING BRAKE CABLE / REAR DISC BRAKE PEDAL / SPECIFICATIONS

• CHAPTER ELEVEN / FRAME
• FOOTPEGS / FRONT CARRIER / REAR FENDER TOOL BOX / REAR CARRIER, REAR FENDER AND TOOL BOX / SPECIFICATIONS

  INDEX

  WIRING DIAGRAMS

  MODELS COVERED:

• 1980 HONDA ATC185
• 1981 1982 1983 HONDA ATC185S
• 1981 1982 1983 HONDA ATC200
• 1982 1983 HONDA ATC200E
• 1984 HONDA ATC200ES
• 1984 1985 HONDA ATC200M
• 1984 1986 HONDA ATC200S
• 1983 1984 1985 HONDA ATC200X

  CLYMER MANUALS HONDA ATC185 MANUAL

• CLYMER MANUALS HONDA ATC185S MANUAL
• CLYMER MANUALS HONDA ATC200 MANUAL
• CLYMER MANUALS HONDA ATC200E MANUAL
• CLYMER MANUALS HONDA ATC200ES MANUAL
• CLYMER MANUALS HONDA ATC200M MANUAL
• CLYMER MANUALS HONDA ATC200S MANUAL
• CLYMER MANUALS HONDA ATC200X MANUAL

  ATC185 (1980)

• ATC185S (1981-1983)
• ATC200 (1981-1983)
• ATC200E (1982-1983)
• ATC200ES (1984)
• ATC200M (1984-1985)
• ATC200S (1984-1986)
• ATC200X (1983-1985)