Honda CBR600RR Motorcycle (2003-2006) Service Repair Manual

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Honda CBR600RR Motorcycle Service and Repair Manual (2003-2006) M220Includes Color Wiring Diagrams. This service manual provides specific, detailed instructions for performing everything from basic maintenance and troubleshooting to a complete overhaul of the Honda CBR600RR motorcycle. Do-it-yourselfers will find this service and repair manual more comprehensive than the factory manual, making it an indispensable part of your tool box.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

THIS HONDA CBR600 MANUAL IS 526 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY/ SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / TOOLS / MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / SERVICE METHODS / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGSTARTING THE ENGINE / ENGINE WILL NOT START / ENGINE PERFORMANCE / ENGINE REMOVAL AND INSTALLATION / ENGINE LUBRICATION / CYLINDER LEAKDOWN TEST / CLUTCH / GEARSHIFT LINKAGE / TRANSMISSION / FUEL SYSTEM / ELECTRICAL TESTING / LIGHTING SYSTEM / CHARGING SYSTEM / IGNITION SYSTEM / STARTING SYSTEM / FRONT SUSPENSION AND STEERING / BRAKE SYSTEM / SPECIFICATIONS
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPAIR FILTER / COMPRESSION TEST / SPARK PLUGS / IGNITION TIMING / VALVE CLEARANCE / EFI STARTER VALVE SYNCHRONIZATION / IDLE SPEED ADJUSTMENT / ENGINE OIL AND FILTER / SIDESTAND AND IGNITION CUTOFF SWITCH / SPECIOFICATIONS
• CHAPTER FOUR / ENGINE TOP END AND EXHAUST SYSTEMCYLINDER HEAD / CAMSHAFTS / CAMSHAFT CHAIN TENSIONER / CAMSHAFT CHAIN, TIMING SPROCKET AND CHAIN GUIDES / VALVE LIFTERS AND SHIMS / VALVES AND COMPONENTS / SPECIOFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDREMOVAL INSTALLATION / OIL PAN, OIL STRAINER AND PRESSURE RELIEF VALVE / OIL PUMP / OIL COOLER / CRANKCASE / PISTON AND CONNECTING ROD ASSEMBLY / CRANKSHAFT / BREAK-IN PROCEDURE / SPECIOFICATIONS
• CHAPTER SIX / CLUTCH, STARTER CLUTCH AND EXTERNAL SHIFT MECHANISMRIGHT CRANKCASE COVER / CLUTCH / STARTER CLUTCH AND REDUCTION GEAR ASSEMBLY / EXTERNAL SHIFT MECHANISM / SPECIOFICATIONS
• CHAPTER SEVEN / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISMTRANSMISSION AND INTERNAL SHIFT MECHANISM / TRANSMISSION INSPECTION / INTERNAL SHIFT MECHANISM INSPECTION / SPECIOFICATIONS
• CHAPTER EIGHT / FUEL INJECTION AND EMISSION CONTROL SYSTEMSFUEL PRESSURE TEST / FUEL FLOW TEST / FUEL TANK COVER / FUEL TANK / FUEL PUMP / AIR FILTER HOUSING / SECONDARY FUEL INJECTION / THROTTLE BODY PRIMARY FUEL INJECTION / FUEL INJECTORS (PRIMARY FUEL INJECTION) / FAST IDLE HOT WAX UNIT / IDLE AIR CONTROL IAC AND THERMAL VALVE / STARTER VALVES / FUEL CUT RELAY / MAP SENSOR / INTAKE AIR TEMPERATURE IAT SENSOR / CAMSHAFT POSITION CMP SENSOR / THROTTLE POSITION TP SENSOR / BANK ANGLE SENSOR / ENGINE STOP RELAY / ENGINE CONTROL MODULE ECM / THROTTLE CABLE / EMISSION CONTROL SYSTEM LABELS / SECONDARY AIR SUPPLY SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM / OXYGEN SENSOR / MALFUNCTION INDICATOR LAMP MIL / SPECIOFICATIONS
• CHAPTER NINE / ELECTRICAL SYSTEMFUEL SYSTEM PRECAUTIONS / FUEL PRESSURE TEST / FUEL FLOW TEST / FUEL TANK COVER / FUEL TANK / FUEL PUMP / AIR FILTER HOUSING / SECONDARY FUEL INJECTION / THROTTLE BODY (PRIMARY FUEL INJECTION) / FUEL INJECTORS (PRIMARY FUEL INJECTION) / FAST IDLE HOT WAX UNIT (2003-2004 MODELS) / IDLE AIR CONTROL (IAC) AND THERMAL VALVE (2005-2006 MODELS) / STARTER VALVES / FUEL CUT RELAY / MAP SENSOR / INTAKE AIR TEMPERATURE (IAT) SENSOR / CAMSHAFT POSITION (CMP) SENSOR / THROTTLE POSITION (TP) SENSOR / BANK ANGLE SENSOR / ENGINE STOP RELAY / ENGINE CONTROL MODULE (ECM) / THROTTLE CABLE REPLACEMENT / EMISSION CONTROL SYSTEM LABELS / SECONDARY AIR SUPPLY SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM / OXYGEN SENSOR(S) (CALIFORNIA MODELS) / MALFUNCTION INDICATOR LAMP (MIL) / SPECIFICATIONS
• CHAPTER TEN / COOLING SYSTEMCOOLANT RESERVE TANK AND BRACKET / RADIATOR / COOLING FAN / THERMOSTAT / THERMOSTAT HOUSING / CYLINDER BLOCK COOLANT JOINT / WATER PUMP / SPECIOFICATIONS
• CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAINMOTORCYCLE STANDS / FRONT WHEEL / REAR WHEEL / REAR COUPLING AND REAR SPROCKET / FRONT AND REAR HUBS / WHEEL RUNOUT AND BALANCE / TIRES / DRIVE CHAIN / SPECIFICATIONS
• CHAPTER TWELVE / FRONT SUSPENSION AND STEERINGHANDLEBAR / FRONT FORK / STEERING HEAD AND STEM / STEERING BEARING PRELOAD / STEERING HEAD BEARING RACES / SPECIOFICATIONS
• CHAPTER THIRTEEN / REAR SUSPENSIONSUSPENSION LINKAGE / SHOCK ABSORBER / SWING ARM / SPECIOFICATIONS
• CHAPTER FOURTEEN / BRAKE SYSTEMBRAKE PADS / FRONT AND REAR BRAKE CALIPER / FRONT AND REAR MASTER CYLINDER / BRAKE HOSE / BRAKE DISC / REAR BRAKE PEDAL / BRAKE BLEEDING / SPECIOFICATIONS
• CHAPTER FIFTEEN / BODY PANELSBODY PANEL FASTENERS / RIDERS SEAT / PILLON SEAT / SIDE COVERS AND REAR COWL / LOWER COWL / AIR DUCT COVERS / SIDE FAIRING PANEL / MIRRORS / WINDSCREEN / FRONT FAIRING AND AIR DUCTS / FRONT FENDER / UPPER REAR FENDER/ REAR FENDER/ REAR FRAME RAIL / BATTERY TRAY / SPECIOFICATIONS
• COLOR WIRING DIAGRAMS
• MODELS COVERED: 2003 2004 2005 2006 HONDA CBR600RR CBR 600RR 600 RR
• CLYMER MANUALS HONDA CBR600RR MANUALCLYMER MANUALS CBR600RR ONLINE MANUAL