Honda CR250R-500R Pro-Link Motorcycle (1981-1987) Service Repair Manual

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

THIS HONDA MOTORCYCLE MANUAL IS 336 PAGES.

QUICK REFERENCE DATA

• CHAPTER ONE / GENERAL INFORMATION
• MANUAL ORGANIZATION / SERVICE HINTS / TORQUE SPECIFICATIONS / SAFETY FIRST / SPECIAL TIPS / EXPENDABLE SUPPLIES /PARTS REPLACEMENT / SERIAL NUMBERS / BASIC HAND TOOLS / TUNE-UP AND TROUBLESHOOTING TOOLS / MECHANIC'S TIPS

• CHAPTER TWO / TROUBLESHOOTING
• OPERATING REQUIREMENTS / EMERGENCY TROUBLESHOOTING / ENGINE STARTING / ENGINE PERFORMANCE / ENGINE NOISES / EXCESSIVE VIBRATION / 2-STROKE PRESSURE TESTING / FRONT SUSPENSION AND STEERING / BRAKE PROBLEMS

• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
• ROUTINE CHECKS / SERVICE MAINTENANCE SCHEDULE INTERVALS / PERIODIC LUBRICATION / ENGINE OIL AND FILTER CHANGE / VALVE CLEARANCE / AIR FILTER CHANGE / FORK OIL CHANGE / PERIODIC MAINTENANCE / TUNE-UP / SPECIFICATIONS

• CHAPTER FOUR / LIQUID COOLED ENGINE
• ENGINE LUBRICATION / REMOVAL INSTALLATION / CYLINDER HEAD / CYLINDER / ENGINE DECARBONIZING / REED VALVE ASSEMBLY / PISTON, PISTON PIN AND PISTON RINGS / RIGHT CRANKCASE COVER (1987 CR250R AN CR500R) / PRIMARY DRIVE GEAR / DRIVE SPROCKET / CRANKCASE AND CRANKSHAFT / KICKSTARTER / BREAK-IN / SPECIFICATIONS

• CHAPTER FIVE / AIR-COOLED ENGINE
• ENGINE LUBRICATION / ENGINE COOLING / SERVICING ENGINE IN FRAME / ENGINE REMOVAL/INSTALLATION / CYLINDER HEAD / CYLINDER / ENGINE DECARBONIZING / REED VALVE ASSEMBLY / PISTON, PISTON PIN AND PISTON RINGS / PRIMARY DRIVE GEAR / DRIVE SPROCKET / CRANKCASE AND CRANKSHAFT / KICKSTARTER / BREAK-IN PROCEDURE / SPECIFICATIONS

• CHAPTER SIX / CLUTCH AND TRANSMISSION
• CLUTCH / CLUTCH INSPECTION / CLUTCH CABLE / EXTERNAL SHIFT MECHANISM (1981-1983)¿ / EXTERNAL SHIFT MECHANISM (1984-ON) / 5-SPEED TRANSMISSION AND INTERNAL SHIFT MECHANISM (CR250R) / 4-SPEED TRANSMISSION AND INTERNAL SHIFT MECHANISM (1981-1982 450-480 CC) / 5-SPEED TRANSMISSION AND INTERNAL SHIFT MECHANISM (1983-ON 480-500 CC) / INTERNAL SHIFT MECHANISM INSPECTION / SPECIFICATIONS

• CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
• CARBURETOR OPERATION / CARBURETOR SERVICE (1981-1984) / CARBURETOR SERVICE (1985-ON) / CARBURETOR ADJUSTMENTS / OPTIONAL HONDA CARBURETOR COMPONENTS / THROTTLE CABLE / FUEL SHUTOFF VALVE AND FILTER / FUEL TANK / FUEL TANK REPAIR / FUEL FILTER / EXHAUST SYSTEM / ATAC SYSTEM (1984-1985 CR250R) / GOVERNOR SHAFT (1985 CR250R) / GOVERNOR SHAFT (1984 CR250R) / RACK AND CAM (1984-1985 CR250R) / HPP SYSTEM (1986-ON CR250R) / SPECIFICATIONS

• CHAPTER EIGHT / ELECTRICAL SYSTEM
• ALTERNATOR / ALTERNATOR (OUTER ROTOR TYPE) / ALTERNATOR (INNER ROTOR TYPE) / IGNITION SYSTEM / CDI UNIT / PULSE GENERATOR (1984-ON) / IGNITION COIL / IGNITION TIMING / ENGINE KILL SWITCH / SPECIFICATIONS

• CHAPTER NINE / LIQUID COOLING SYSTEM
• SAFETY PRECAUTIONS / COOLING SYSTEM CHECK / RADIATORS / WATER PUMP / COOLANT HOSES / SPECIFICATIONS

• CHAPTER TEN / FRONT SUSPENSION AND STEERING
• FRONT WHEEL / FRONT HUB (DRUM BRAKE MODELS) / FRONT HUB (DISC BRAKE MODELS) / WHEEL BALANCE / WHEEL SPOKES / TIRE CHANGING / TIRE REPAIRS / HANDLEBAR / STEERING HEAD / FRONT FORK (1981-1985) / FRONT FORK (1986-ON) / SPECIFICATIONS

• CHAPTER ELEVEN / REAR SUSPENSION
• REAR WHEEL / REAR HUB / DRIVE CHAIN / SWING ARM / PRO-LINK SYSTEM / SHOCK ABSORBER / PIVOT ARM ASSEMBLY / SUB-FRAME (1983-ON) / SPECIFICATIONS

• CHAPTER TWELVE / BRAKES
• DRUM BRAKES / HYDRAULIC DISC BRAKES / FRONT MASTER CYLINDER / REAR MASTER CYLINDER / BRAKE PAD REPLACEMENT / FRONT CALIPER / REAR CALIPER / BRAKE HOSE REPLACEMENT / BRAKE DISC / BLEEDING THE SYSTEM / BRAKE CABLES / REAR BRAKE PEDAL ASSEMBLY / SPECIFICATIONS

  INDEX

  WIRING DIAGRAMS

  MODELS COVERED:

• 1981 1982 1983 1984 1985 1986 1987 HONDA CR250R CR250
• 1981 HONDA CR450R CR450
• 1982 1983 HONDA CR480R CR480
• 1984 1985 1986 1987 HONDA CR500R
• CR 250 250R 450 480 480R 500 500R R ELSINORE

  CLYMER MANUALS HONDA CR250R PRO-LINK MANUAL

• CLYMER MANUALS HONDA CR450R PRO-LINK MANUAL
• CLYMER MANUALS HONDA CR480R PRO-LINK MANUAL
• CLYMER MANUALS HONDA CR500R PRO-LINK MANUAL

  CR250R (1981-1987)

• CR450R (1981)
• CR480R (1982-1983)
• CR500R (1984-1987)