Honda TRX400EX FourTrax/SportTrax & TRX400X (1999-2014) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Honda TRX400EX FourTrax and TRX400EX Sportrax manual. Includes Color Wiring Diagrams.

What's Covered

THIS HONDA TRX400 MANUAL IS 336 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / BASIC SERVICE METHODS / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / BASIC TOOLS / PRECISION MEASURING TOOLS / STORAGE / SPECIFICATIONS SPECS
• CHAPTER TWO / TROUBLESHOOTINGOPERATING REQUIREMENTS / STARTING THE ENGINE / ENGINE SPARK TEST / ENGINE PERFORMANCE / ELECTRICAL TESTING / ENGINE STARTING SYSTEM / ENGINE NOISE / VEHICLE NOISE / ENGINE LEAKDOWN TEST / CLUTCH / GEAR SHIFT LINKAGE AND TRANSMISSION / BRAKES / STEERING AND HANDLING / SPECIFICATIONS SPECS
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPPRE-RIDE CHECKLIST / ENGINE BREAK-IN / SERVICE INTERVALS / MAINTENANCE SCHEDULE / OIL AND FILTER CHANGE / ENGINE OIL TANK STRAINER / DRIVE CHAIN CLEANING, LUBRICATION AND ADJUSTMENT / SLIDER INSPECTION / THROTTLE CABLE ADJUSTMENT / CLUTCH ADJUSTMENT / FUEL LINE AND VALVE INSPECTION / BRAKE PAD AND DISC INSPECTION / PARKING BRAKE ADJUSTMENT / BRAKE PEDAL ADJUSTMENT / BRAKE BLEEDING / SKID PLATE / MUFFLER CLEANING / STEERING SHAFT INSPECTION / TIE ROD INSPECTION / SHOCK INSPECTION / SWING ARM INSPECTION / VALVE CLEARANCE ADJUSTMENT / CARBURETOR ADJUSTMENT / ENGINE COMPRESSION CHECK / ENGINE TIMING / SPARK PLUG / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDCLEANLINESS / CYLINDER HEAD COVER / CAMSHAFT, CAM CHAIN SPROCKET, AND TENSIONER / DECOMPRESSOR / CYLINDER HEAD / VALVES AND VALVE COMPONENTS / CYLINDER / PISTON AND PISTON RINGS / BREAK-IN
• CHAPTER FIVE / ENGINE LOWER ENDSHOP CLEANLINESS / DRIVE SPROCKET / CAM CHAIN, SPROCKET AND GUIDES / ENGINE / CRANKCASE (1999-2004 MODELS) / CRANKCASE SEAL AND BEARING REPLACEMENT / CRANKSHAFT / ENGINE BREAK-IN
• CHAPTER SIX / CLUTCH, GEARSHIFT LINKAGE AND LUBRICATION SYSTEMRIGHT CRANKCASE COVER / GEARSHIFT LINKAGE / PRIMARY DRIVE GEAR / OIL PUMP / CRANKCASE OIL STRAINER / OIL COOLER / OIL TANK / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISMMAINSHAFT / COUNTERSHAFT / SHIFT DRUM AND FORKS / GEARSHIFT SPINDLE AND PLATE / SPECIFICATIONS
• CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMSAIR CLEANER / CARBURETOR / CARB INSPECTION, REPAIR AND ADJUSTMENT / THROTTLE CONTROL AND CABLE / EXHAUST PIPE AND MUFFLER / SPECIFICATIONS
• CHAPTER NINE / ELECTRICAL SYSTEMLEFT CRANKCASE COVER AND STATOR / FLYWHEEL / STARTER CLUTCH / STARTER / SWITCHES / HANDLEBAR SWITCH UNIT / IGNITION SYSTEM / FUSE / CHARGING SYSTEM / LIGHTS / SPECIFICATIONS
• CHAPTER TEN / FRONT SUSPENSIONFRONT WHEEL / FRONT HUB / TIE RODS / STEERING KNUCKLE / CONTROL ARMS / SHOCK ABSORBERS / STEERING SHAFT / HANDLEBAR / TIRES AND WHEELS / SPECIFICATIONS
• CHAPTER ELEVEN / REAR SUSPENSIONREAR WHEEL / REAR HUB / REAR AXLE / REAR AXLE BEARING HOLDER / DRIVEN SPROCKET / DRIVE CHAIN / SHOCK ABSORBER / REAR SUSPENSION ADJUSTMENT / SHOCK LINKAGE / SWING ARM / SPECIFICATIONS
• CHAPTER TWELVE / BRAKESDISC BRAKE FUNDAMENTALS / FRONT BRAKE PADS / FRONT BRAKE CALIPER / FRONT MASTER CYLINDER / REAR BRAKE PADS / REAR BRAKE CALIPER / REAR MASTER CYLINDER / BRAKE PEDAL / BRAKE DISCS / SPECIFICATIONS
• CHAPTER THIRTEEN / BODYSEAT / REAR FENDER / UPPER COVER / SIDE COVERS / HANDLEBAR COVER / FUEL TANK / FUEL TANK HEAT PROTECTOR / FOORPEGS AND MUDGUARD / TOOL BOX / SPECIFICATIONS
• SUPPLEMENT / 2005-2012 MODEL SERVICE INFORMATIONGEAR SHIFT LINKAGE AND TRANSMISSION / PERIODIC MAINTENANCE / ENGINE / RIGHT CRANKCASE COVER / REVERSE STOPPER PLATE / TRANSMISSION OPERATION / MAINSHAFT / COUNTERSHAFT / REVERSE IDLE GEAR AND SHAFT / REVERSE SWITCH / TAILLIGHT / SIDE COVERS / UPPER HEADLIGHT COVER / LOWER HEADLIGHT COVER / FRONT FENDERS
• INDEX
• COLOR WIRING DIAGRAMS
• MODELS COVERED:1999 2000 HONDA TRX400EX FOURTRAX 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HONDA TRX400EX SPORTRAX
• CLYMER MANUALS HONDA TRX400EX FOURTRAX MANUALCLYMER MANUALS HONDA TRX400EX SPORTRAX MANUALCLYMER MANUALS HONDA TRX400EX FOURTRAX ONLINE MANUALCLYMER MANUALS HONDA TRX400EX SPORTRAX ONLINE MANUAL
• TRX400EX FOURTRAX (1999-2000)TRX400EX SPORTRAX (2001-2007)