Honda XL/XR/TLR 125-200 Motorcycle (1979-2003) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Honda XL125S, XL185S, XL200R, XR185, XR200, XR200R and TLR200 manual.

What's Covered

THIS HONDA MOTORCYCLE MANUAL IS 368 PAGES.

QUICK REFERENCE DATA

• CHAPTER ONE / GENERAL INFORMATION
• MANUAL ORGANIZATION / SERVICE HINTS / SAFETY FIRST / EXPENDABLE SUPPLIES / SHOP TOOLS / EMERGENCY TOOL KITS / TROUBLESHOOTING AND TUNE-UP EQUIPMENT

• CHAPTER TWO / TROUBLESHOOTING
• STARTING DIFFICULTIES / POOR PERFORMANCE / CLUTCH AND TRANSMISSION / DRIVE TRAIN / CHASSIS / BRAKES / ELECTRICAL SYSTEM / CHARGING SYSTEM / LIGHTING / FUSES / WIRING

• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
• ROUTINE CHECKS / PRE-CHECKS / TIRES AND WHEELS / CRANKCASE BREATHER HOSE (U.S. MODELS ONLY) / BATTERY (XL SERIES) / PERIODIC LUBRICATION / PERIODIC MAINTENANCE / ENGINE TUNE-UP / STORAGE / GENERAL SPECIFICATIONS / SERIAL NUMBERS / PARTS REPLACEMENT

• CHAPTER FOUR / ENGINE
• ENGINE PRINCIPLES / ENGINE COOLING / SERVICING ENGINE IN FRAME / ENGINE / CYLINDER HEAD COVER AND CAMSHAFT / CAMSHAFT CHAIN / CYLINDER HEAD / VALVES AND VALVE COMPONENTS / CYLINDER / PISTON, PISTON PIN AND PISTON RINGS / IGNITION ADVANCE AND PULSE GENERATOR / ALTERNATOR / OIL PUMP / CRANKCASE AND CRANKSHAFT / CAMSHAFT CHAIN AND TENSIONER / KICKSTARTER / BREAK-IN PROCEDURE

• CHAPTER FIVE / CLUTCH AND TRANSMISSION
• CLUTCH / CLUTCH CABLE / EXTERNAL SHIFT MECHANISM / DRIVE SPROCKET / TRANSMISSION AND INTERNAL SHIFT MECHANISM / 5-SPEED TRANSMISSION AND INTERNAL SHIFT MECHANISM (XL185S) / 6-SPEED TRANSMISSION AND INTERNAL SHIFT MECHANISM

• CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
• AIR CLEANER / CARBURETOR OPERATION / CARBURETOR SERVICE / CARBURETOR ADJUSTMENTS / THROTTLE CABLE / CHOKE CABLE (XL125S AND XL185S) / FUEL SHUTOFF VALVE / FUEL STRAINER (XL125S AND XL185S SINCE 1982) / FUEL TANK / FUEL TANK REPAIR (METAL TANKS ONLY) / FUEL FILTER / CRANKCASE BREATHER SYSTEM (U.S. MODELS ONLY) / EXHAUST SYSTEM

• CHAPTER SEVEN / ELECTRICAL SYSTEMS
• CHARGING SYSTEM (XL125S AND XL185S) / BATTERY / RECTIFIER (XL SERIES, 1979-1981) / VOLTAGE REGULATOR/RECTIFIER (XL SERIES, 1979-1981) / VOLTAGE REGULATOR/RECTIFIER (XL SERIES, 1982-ON) / ALTERNATOR / CAPACITOR DISCHARGE IGNITION / SPARK PLUG / IGNITION COIL / IGNITION PULSE GENERATOR / IGNITION ADVANCE MECHANISM (PULSE ROTOR) / LIGHTING SYSTEM / SWITCHES / ELECTRICAL COMPONENTS

• CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
• FRONT WHEEL / FRONT HUB / WHEELS / TIRE CHANGING / TIRE REPAIRS / HANDLEBAR / STEERING HEAD / FRONT FORKS

• CHAPTER NINE / REAR SUSPENSION
• REAR WHEEL / REAR HUB / DRIVEN SPROCKET ASSEMBLY / DRIVE CHAIN / WHEEL BALANCING / TIRE CHANGING AND TIRE REPAIRS / SWING ARM (DUAL-SHOCK MODELS) / SWING ARM (PRO-LINK MODELS) / SHOCK ABSORBER (DUAL-SHOCK MODELS) / PRO-LINK SUSPENSION SYSTEM / SHOCK ABSORBER (PRO-LINK MODELS) / PIVOT ARM ASSEMBLY

• CHAPTER TEN / BRAKES
• FRONT AND REAR BRAKE / REAR BRAKE CABLE (XR200R) / REAR BRAKE PEDAL ASSEMBLY

• CHAPTER ELEVEN / FRAME
• KICKSTAND (SIDESTAND) / FOOTPEGS / FRAME

  SUPPLEMENT TO CHAPTER EIGHT / 1986-2003 XR200R SERVICE INFORMATION

  INDEX

  WIRING DIAGRAMS

  MODELS COVERED:

• 1986 1987 HONDA TLR200
• 1979 1980 1981 1982, 1984 1985 HONDA XL125S
• 1979 HONDA XL185
• 1979 1980 1981 1982 1983 HONDA XL185S
• 1980 1981 1982 1983 1984 HONDA XL200
• 1983 1984 HONDA XL200R
• 1981 1982 1983, 1986 1987 1988, 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 HONDA XR200R

  CLYMER MANUALS HONDA TLR200 MANUAL

• CLYMER MANUALS HONDA XL125S MANUAL
• CLYMER MANUALS HONDA XL185 MANUAL
• CLYMER MANUALS HONDA XL185S MANUAL
• CLYMER MANUALS HONDA XL200 MANUAL
• CLYMER MANUALS HONDA XL200R MANUAL
• CLYMER MANUALS HONDA XR200R MANUAL