Honda XR650R Motorcycle (2000-2007) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Honda XR650R Motorcycle Service and Repair Manual (2000-2007) M225Includes Color Wiring Diagrams. This service manual provides specific, detailed instructions for performing everything from basic maintenance and troubleshooting to a complete overhaul of the Honda XR650 motorcycle. Do-it-yourselfers will find this service and repair manual more comprehensive than the factory manual, making it an indispensable part of your tool box.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Honda XR650R manual. Includes Color Wiring Diagrams.

What's Covered

THIS HONDA MOTORCYCLE MANUAL IS 318 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / SHOP SUPPLIES / TOOLS / MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / SERVICE METHODS / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGSTARTING THE ENGINE / ENGINE WILL NOT START / POOR ENGINE PERFORMANCE / FUEL SYSTEM / ENGINE / ENGINE LUBRICATION / CYLINDER LEAKDOWN TEST / CLUTCH / GEARSHIFT LINKAGE / TRANSMISSION / KICKSTARTER / DRIVE TRAIN NOISE / ELECTRICAL TESTING / FRONT SUSPENSION AND STEERING / BRAKES / SPECIFICATIONS
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPPRE-RIDE INSPECTION / MAINTENANCE AND SERVICE INTERVALS / TUNE-UP / TEST RIDE / AIR FILTER / CRANKCASE BREATHER INSPECTION / ENGINE OIL AND FILTER / ENGINE AND FRAME OIL STRAINER SCREENS / COMPRESSION TEST / IGNITION TIMING / SPARK PLUG / VALVE CLEARANCE / DECOMPRESSOR ADJUSTMENT / FUEL HOSE AND FUEL STRAINER SCREEN INSPECTION / THROTTLE CABLE / ENGINE IDLE SPEED / PULSE SECONDARY AIR INJECTION (PAIR) SYSTEM / SPARK ARRESTOR CLEANING / CONTROL CABLE INSPECTION AND LUBRICATION / DRIVE CHAIN AND SPROCKETS / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP END AND EXHAUST SYSTEMCYLINDER HEAD COVER CAMSHAFT AND CAM CHAIN TENSIONER / CYLINDER HEAD / VALVES AND VALVE COMPONENTS / CYLINDER / PISTON AND RINGS / CYLINDER STUD / DECOMPRESSOR CABLE / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDREMOVAL AND INSTALLATION / OIL PIPES AND OIL STRAINER SCREEN / CRANKCASE / CRANKCASE SEAL AND BEARING / SHIFT SHAFT / BALANCER SHAFT / CRANKSHAFT / SPECIFICATIONS
• CHAPTER SIX / CLUTCH AND PRIMARY DRIVECLUTCH COVER / CLUTCH RELEASE LEVER / RIGHT CRANKCASE COVER / OIL STRAINER SCREEN / OIL PUMP / CHECK VALVE / PRIMARY DRIVE GEAR / CAM CHAIN, DRIVE SPROCKET AND REAR CHAIN GUIDE / KICKSTARTER AND KICK IDLE GEAR / EXTERNAL SHIFT MECHANISM / CLUTCH CABLE / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISMSMAINSHAFT / COUNTERSHAFT / INSPECTION / INTERNAL SHIFT MECHANISM / SPECIFICATIONS
• CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMSFUEL TANK / FUEL VALVE / AIR BOX / CARBURETOR / FLOAT LEVEL / PILOT SCREW (IDLE DROP PROCEDURE) / HIGH ALTITUDE ADJUSTMENT / REJETTING / THROTTLE CABLE REPLACEMENT / CRANKCASE BREATHER SYSTEM / PULSE SECONDARY AIR INJECTION (PAIR) SYSTEM / SPECIFICATIONS
• CHAPTER NINE / ELECTRICAL SYSTEMCONNECTORS / LEFT CRANKCASE COVER / STATOR AND IGNITION PULSE GENERATOR / FLYWHEEL / IGNITION SYSTEM TESTING / IGNITION TIMING / IGNITION COIL / IGNITION CONTROL MODULE (ICM) / ENGINE STOP SWITCH / LIGHTING SYSTEM TESTING / AC REGULATOR / HEADLIGHT / TAILLIGHT / WIRING DIAGRAM / SPECIFICATIONS
• CHAPTER TEN / COOLING SYSTEMCOOLING SYSTEM SAFETY / COOLING SYSTEM INSPECTION / PRESSURE TEST / RADIATORS / COOLANT RESERVE TANK / THERMOSTAT / WATER PUMP / SPECIFICATIONS
• CHAPTER ELEVEN / WHEELS AND DRIVE CHAINFRONT WHEEL / TRIPMETER GEAR UNIT / REAR WHEEL / FRONT AND REAR HUBS / WHEEL SERVICE / DRIVE CHAIN / SPROCKET REPLACEMENT / TIRE CHANGING / SPECIFICATIONS
• CHAPTER TWELVE / FRONT SUSPENSION AND STEERINGHANDLEBAR / HANDLEBAR GRIP REPLACEMENT / STEERING HEAD / STEERING PLAY CHECK AND ADJUSTMENT / STEERING HEAD BEARING RACES / FRONT FORK / FORK SERVICE AND ADJUSTMENT / SPECIFICATIONS
• CHAPTER THIRTEEN / REAR SUSPENSIONSHOCK ABSORBER / SHOCK LINKAGE / SWING ARM / REAR SUSPENSION ADJUSTMENT / SPECIFICATIONS
• CHAPTER FOURTEEN / BRAKESSERVICE / BRAKE BLEEDING / BRAKE FLUID DRAINING AND FLUSHING / FRONT AND REAR BRAKE PADS / FRONT AND REAR BRAKE CALIPER / FRONT AND REAR MASTER CYLINDER / BRAKE HOSE / BRAKE PEDAL / BRAKE DISC / SPECIFICATIONS
• CHAPTER FIFTEEN / BODY AND SUBFRAMESEAT / SIDE COVERS / RADIATOR SHROUDS / SKID PLATE / FRONT VISOR / TRIPMETER AND CABLE / FOOTPEG AND MOUNTING BRACKET / SIDESTAND / SUBFRAME / SPECIFICATIONS
• COLOR WIRING DIAGRAM
• CLYMER MANUALS HONDA XR650R MANUALCLYMER MANUALS HONDA XR650R ONLINE MANUAL
• 2000 2001 2002 2003 2004 2005 2006 2007XR650R XR650 R XR 650 R XRRDUAL SPORT DUALSPORT