Kawasaki Bayou KLF400 ATV (1993-1999) Service Repair Manual

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

THIS KAWASAKI KLF400 BAYOU MANUAL IS 400 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERVICE HINTS / WASHING THE VEHICLE / SPECIAL TIPS / TORQUE SPECIFICATIONS / FASTENERS / LUBRICANTS / RTV GASKET SEALANT / GASKET REMOVER / THREADLOCKING COMPOUND / EXPENDABLE SHOP SUPPLIES / SERIAL NUMBERS / WARNING AND INFORMATION LABELS / BASIC HAND TOOLS / SPECIAL TOOLS / FABRICATING TOOLS / PRECISION MEASURING TOOLS / MECHANICS TIPS / BALL BEARING REPLACEMENT / OIL SEALS / RIDING SAFELY / SPECIFICATIONS SPECS
• CHAPTER TWO / TROUBLESHOOTINGOPERATING REQUIREMENTS / TROUBLESHOOTING INSTRUMENTS / STARTING THE ENGINE / STARTING DIFFICULTIES / POOR IDLE SPEED PERFORMANCE / POOR MEDIUM AND HIGH SPEED PERFORMANCE / ENGINE STARTING SYSTEM / CHARGING SYSTEM / IGNITION SYSTEM / FUEL SYSTEM / ENGINE OVERHEATING / ENGINEENGINE NOISES / CYLINDER LEAK DOWN TEST / CLUTCH / TRANSMISSION / DRIVE TRAIN NOISE / HANDLING / FRAME NOISE / BRAKES
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPPRE-RIDE CHECKLIST / SERVICE INTERVALS SCHEDULE / PERIODIC LUBRICATION / ENGINE OIL AND FILTER CHANGE / ENGINE OIL FLOW INSPECTION / REAR FINAL GEARCASE OIL CHANGE / FRONT FINAL DRIVE GEARCASE OIL CHANGE / CONTROL CABLE LUBRICATION / NON-SCHEDULED LUBRICATION / STEERING SHAFT LUBRICATION / REAR SUSPENSION ARMS LUBRICATION / SHOCK ABSORBER PIVOT BOLT LUBRICATION / PERIODIC MAINTENANCE / AIR FILTER SERVICE / BRAKE INSPECTION AND ADJUSTMENT / CLUTCH ADJUSTMENT / THROTTLE CABLE ADJUSTMENT / SPEED LIMITER ADJUSTER SCREW / REVERSE CABLE ADJUSTMENT / COOLANT CHANGE / NON-SCHEDULED MAINTENANCE / TUNE-UP / VALVE CLEARANCE / COMPRESSION TEST CHECK / SPARK PLUG / AIR FILTER / IGNITION TIMING / PILOT SCREW ADJUSTMENT / IDLE SPEED ADJUSTMENT / STORAGE / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDENGINE PRINCIPLES / ROCKER CASE / ROCKER ARM / CAMSHAFT / CAM CHAIN TENSIONER / CYLINDER HEAD / CAM CHAIN / CHAIN GUIDES / CYLINDER / VALVES AND COMPONENTS / PISTON AND RINGS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDREMOVAL INSTALLATION / OIL SCREEN / OIL PUMP / OIL PIPES / PRIMARY GEAR AND OIL PUMP DRIVE GEAR / STATOR COIL AND ALTERNATOR COVER / ALTERNATOR COVER AND STATOR CLUTCH / KICKSTARTER MECHANISM / KICKSTARTER IDLER GEARS / CRANKCASE AND CRANKSHAFT / BREAK-IN / SPECIFICATIONS
• CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISMCLUTCH COVER / CLUTCH RELEASE MECHANISM / CLUTCH / ONE-WAY CLUTCH CHECK / EXTERNAL SHIFT MECHANISM / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISMTRANSMISSION TROUBLESHOOTING OVERHAUL INSPECTION / INTERNAL SHIFT MECHANISM / REVERSE STOPPER ASSEMBLY / NEUTRAL REVERSE SWITCH / REVERSE CABLE / REVERSE LEVER / REVERSE LEVER SHAFT / SPECIFICATIONS
• CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMSCARBURETOR ADJUSTMENTS / THROTTLE CABLE / CHOKE CABLE REPLACEMENT / FUEL TANK / FUEL LEVEL GAUGE / FUEL VALVE / AIR BOX / EXHAUST SYSTEM / SPECIFICATIONS
• CHAPTER NINE / ELECTRICAL SYSTEMBASIC INFORMATION / CHARGING SYSTEM / REGULATOR/RECTIFIER / CAPACITOR DISCHARGE IGNITION / IC IGNITER / IGNITION COIL / PICKUP COIL / STARTING SYSTEM / LIGHTING SYSTEM / COOLING FAN CIRCUIT / CARBURETOR HEATER CIRCUIT (1995-ON UK MODELS) / SWITCHES / FUSE / SPECIFICATIONS
• CHAPTER TEN / COOLING SYSTEMCOOLING SYSTEM INSPECTION / COOLANT TANK / RADIATOR AND COOLING FAN / COOLING FAN / THERMOSTAT / THERMOSTATIC FAN SWITCH / WATER TEMPERATURE SWITCH / WATER PUMP / SPECIFICATIONS
• CHAPTER ELEVEN / FRONT SUSPENSION AND STEERINGWHEEL ALIGNMENT / FRONT WHEEL / FRONT HUB / HANDLEBAR / STEERING SHAFT / TIE ROD / STEERING KNUCKLE / CONTROL ARMS / STEERING STOPPER ADJUSTMENT / SHOCK ABSORBER / TIRES AND WHEELS / SPECIFICATIONS
• CHAPTER TWELVE / FRONT DRIVE MECHANISMFRONT DRIVE SHAFT / FRONT AXLES / FRONT DIFFERENTIAL / OUTPUT BEVEL GEARCASE / OUTPUT BEVEL GEAR / SPECIFICATIONS
• CHAPTER THIRTEEN / REAR AXLE, SUSPENSION AND FINAL DRIVEREAR WHEEL / REAR SUSPENSION ARMS / REAR SHOCK ABSORBERS / LEFT REAR HUB / REAR DIFFERENTIAL UNIT / DRIVE SHAFT / REAR AXLE / SPECIFICATIONS
• CHAPTER FOURTEEN / BRAKESDISC BRAKE / FRONT CALIPER / BRAKE HOSE REPLACEMENT / FRONT MASTER CYLINDER / BRAKE DISC / BRAKE HOSE REPLACEMENT / REAR DRUM BRAKE / BRAKE PEDAL / REAR BRAKE CABLE / PARKING BRAKE CABLE / BLEEDING THE SYSTEM / SPECIFICATIONS
• CHAPTER FIFTEEN / BODY AND FRAMESEAT / FRONT CARRIER / FRONT GUARD / REAR CARRIER / FUEL TANK COVER / FRONT COVER / FRONT FENDER / REAR FENDER / MUD FLAP / FRONT SKID PLATE / ENGINE SKIP PLATE / FOOTRESTS / FRAME / SPECIFICATIONS
• INDEX
• WIRING DIAGRAMS
• MODELS COVERED:1993 1994 1995 1996 1997 1998 1999 KAWASAKI KLF400 KLF 400
• CLYMER MANUALS KAWASAKI KLF400 BAYOU MANUAL
• KLF400 BAYOU (1993-1999)