Kawasaki KLR650 Motorcycle (2008-2017) Service and Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Kawasaki KLR650 Service and Repair Manual (2008-2017) M240-2Includes Color Wiring Diagrams. This service manual provides specific, detailed instructions for performing everything from basic maintenance and troubleshooting to a complete overhaul of the Kawasaki KLR650 motorcycle. Do-it-yourselfers will find this service and repair manual more comprehensive than the factory manual, making it an indispensable part of your tool box.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Kawasaki KLR650 manual. Includes Color Wiring Diagrams.

What's Covered

THIS KAWASAKI KLR650 MANUAL IS 312 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / TOOLS / MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / SERVICE METHODS / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGSTARTING THE ENGINE / ENGINE SPARK TEST / ENGINE PERFORMANCE / ELECTRICAL TESTING / STARTING SYSTEM / ENGINE NOISE / MOTORCYCLE NOISE / ENGINE LUBRICATION / ENGINE LEAKDOWN TEST / CLUTCH / GEAR SHIFT LINKAGE AND TRANSMISSION / BRAKES / STEERING AND HANDLING / DISC BRAKE TROUBLESHOOTING / SPECIFICATIONS
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPPRE-RIDE INSPECTION / TUNE-UP, SERVICE AND MAINTENANCE INTERVALS / FUEL AND LUBRICANTS / OIL AND FILTER CHANGE / FORK OIL CHANGE / CONTROL CABLE LUBRICATION / DRIVE CHAIN CLEANING, LUBE AND ADJUSTMENT / AIR FILTER CLEANING AND REPLACEMENT / AIR FILTER HOUSING DRAINING / MUFFLER CLEANING / BALANCER CHAIN TENSIONER ADJUSTMENT / COOLANT LEVEL CHECK / COOLANT DRAINING REFILL / THROTTLE PLAY ADJUSTMENT AND INSPECTION / VALVE CLEARANCE / ENGINE TUNE-UP / SPARK PLUGS / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDEXHAUST SYSTEM / CYLINDER HEAD COVER / CAMSHAFTS AND CAM CHAIN TENSIONER / CYLINDER HEAD / VALVES / CYLINDER / PISTON AND PISTON RINGS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDENGINE / CAM CHAIN AND LOWER GUIDE / LEFT CRANKCASE COVER / ENGINE / BALANCER / CRANKCASE / SEAL REPLACEMENT / CRANKCASE BEARING REPLACEMENT / CRANKSHAFT / ENGINE BREAK-IN / SPECIFICATIONS
• CHAPTER SIX / CLUTCH, GEARSHIFT MECHANISM AND LUBRICATION SYSTEMRIGHT CRANKCASE COVER / EXTERNAL GEARSHIFT LINKAGE / OIL PUMP / PRIMARY DRIVE GEAR / CLUTCH CABLE / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISMINPUT SHAFT / OUTPUT SHAFT / INSPECTION / SHIFT DRUM AND FORKS / SPECIFICATIONS
• CHAPTER EIGHT / FUEL SYSTEMCARBURETOR CLEANING AND INSPECTION / FLOAT ADJUSTMENT / FUEL VALVE / EVAPORATIVE EMISSIONS CONTROL SYSTEM / THROTTLE AND CHOKE CABLE / AIR FILTER HOUSING / SPECIFICATIONS
• CHAPTER NINE / ELECTRICAL SYSTEMCONTINUITY TESTING / BATTERY / CHARGING SYSTEM / ALTERNATOR COVER / STATOR / ROTOR AND STARTER CLUTCH / REGULATOR RECTIFIER / STARTING SYSTEM / STARTER / STARTER RELAY / STARTER CIRCUIT RELAY / IGNITION SYSTEM / FAN / COOLANT TEMPERATURE GAUGE AND SENDER / METER UNIT / LIGHTING SYSTEM / SWITCHES / FUSES / SPECIFICATIONS
• CHAPTER TEN / COOLING STSTEMSAFETY PRECAUTIONS / RADIATOR AND FAN/ THERMOSTAT / WATER TEMPERATURE SENDING UNIT / WATER PUMP / COOLANT RESERVE TANK / SPECIFICATIONS
• CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAINFRONT AND REAR WHEEL / SPEEDOMETER DRIVE UNIT / FRONT AND REAR HUBS / RIM AND SPOKE / DRIVE CHAIN / SPROCKETS / TIRE CHANGING / SPECIFICATIONS CHAPTER TWELVE / FRONT SUSPENSION AND STEERINGHANDLEBAR / LEFT HAND GRIP REPLACEMENT / BALANCER WEIGHTS / FRONT FORK / FORK SERVICESTEERING STEM AND HEAD / SPECIFICATIONS
• CHAPTER THIRTEEN / REAR SUSPENSIONSHOCK ABSORBER / LINKAGE / SWING ARM / SHOCK ADJUSTMENT / SPECIFICATIONS
• CHAPTER FOURTEEN / BRAKESFLUID / FRONT AND REAR BRAKE PADS FRONT AND REAR BRAKE CALIPER / FRONT AND REAR MASTER CYLINDER / REAR BRAKE PEDAL / BRAKE SYSTEM DRAINING AND BLEEDING / BRAKE DISC / SPECIFICATIONS
• CHAPTER FIFTEEN / BODYSIDE COVERS / SEAT / FUEL TANK / LOWER AND LOWER FAIRING / FENDER / CARRIER / SUBFRAME / SKID PLATE / SPECIFICATIONS
• INDEX
• COLOR WIRING DIAGRAMS
• MODELS COVERED:2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 KAWASAKI KLR650 KLR 650
• DUAL SPORT DUALSPORT
• CLYMER MANUALS KAWASAKI KLR650 ONLINE MANUALCLYMER MANUALS KAWASAKI KLR650 MANUAL