Kawasaki KZ650 Motorcycle (1977-1983) Service Repair Manual

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

 

THIS KAWASAKI KZ650 MANUAL IS 320 PAGES.

QUICK REFERENCE DATA

• CHAPTER ONE / GENERAL INFORMATION MANUAL ORGANIZATION / SERVICE HINTS / SAFETY FIRST / PARTS REPLACEMENT / EXPENDABLE SUPPLIES / TOOLS / SERIAL NUMBERS / GENERAL SPECIFICATIONS

• CHAPTER TWO / TROUBLESHOOTING
• OPERATING REQUIREMENTS / EMERGENCY TROUBLESHOOTING / STARTER / CHARGING SYSTEM / ENGINE / ENGINE NOISES / EXCESSIVE VIBRATION / LUBRICATION TROUBLES / FUEL SYSTEM / CLUTCH / TRANSMISSION / BRAKES / LIGHTING SYSTEM / FUSES / WIRING / FRONT SUSPENSION AND STEERING / SPECIFICATIONS

• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
• ROUTINE CHECKS / SERVICE INTERVALS / TIRES / BATTERY / PERIODIC LUBRICATION / ENGINE OIL AND FILTER / FORK OIL CHANGE / DRIVE CHAIN LUBRICATION / CONTACT BREAKER POINTS LUBRICATION / PERIODIC MAINTENANCE / DRIVE CHAIN CLEANING AND LUBRICATION / CLUTCH ADJUSTMENT / CAMSHAFT CHAIN TENSIONER ADJUSTMENT / FUEL SYSTEM CLEANING / FUEL SHUT OFF VALVE / AIR FILTER / TUNE-UP / VALVE CLEARANCE MEASUREMENT AND ADJUSTMENT / SPARK PLUGS / BREAKER POINT INSPECTION AND CLEANING / CONTACT BREAKER POINTS GAP / IGNITION TIMING / INITIAL CARBURETOR MECHANICAL SYNCHRONIZATION / CARBURETOR IDLE SPEED LUBRICATION / CARBURETOR FINAL SYNCHRONIZATION STORAGE / SPECIFICATIONS

• CHAPTER FOUR / ENGINE
• ENGINE PRINCIPLES / SERVICING ENGINE IN FRAME / ENGINE / CYLINDER HEAD / VALVE AND VALVE COMPONENTS / CAMSHAFT / CAMSHAFT CHAIN / CYLINDER / PISTONS AND CONNECTING RODS / PISTON RINGS / IGNITION ADVANCE MECHANISM / ALTERNATOR / OIL PUMP / OIL PRESSURE RELIEF VALVE / SECONDARY SHAFT AND STARTER MOTOR CLUTCH / CRANKCASE / CRANKSHAFT / KICKSTARTER / BREAK-IN / SPECIFICATIONS

• CHAPTER FIVE / CLUTCH AND TRANSMISSION
• CLUTCH / CLUTCH RELEASE MECHANISM / CLUTCH CABLE / DRIVE SPROCKET / SHIFTING MECHANISM (EXTERNAL) / TRANSMISSION / GEARSHIFT DRUM AND FORKS / SPECIFICATIONS

• CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
• AIR CLEANER / CARBURETORS / FUEL SHUTOFF VALVE / FUEL TANK / EXHAUST SYSTEM / AIR INJECTION SYSTEM / SPECIFICATIONS

• CHAPTER SEVEN / ELECTRICAL SYSTEM
• CHARGING SYSTEM / BATTERY / ALTERNATOR / VOLTAGE REGULATOR (1977) / RECTIFIER (1977) / VOLTAGE REGULATOR/RECTIFIER (1978 AND LATER) / IGNITION SYSTEM / IGNITION COIL / IGNITION ADVANCE MECHANISM / SPARK PLUGS / STARTING SYSTEM / LIGHTING SYSTEM / HORN / FUSES / SPECIFICATIONS

• CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
• FRONT WHEEL / FRONT HUB / WHEELS / TIRE CHANGING / TIRE REPAIRS / HANDLEBAR / STEERING HEAD / FRONT FORK / SPECIFICATIONS

• CHAPTER NINE / REAR SUSPENSION
• REAR WHEEL / REAR HUB / SPROCKET ASSEMBLY / DRIVE CHAIN / REAR SWING ARM / SHOCK ABSORBERS / SPECIFICATIONS

• CHAPTER TEN / BRAKES
• FRONT DISC BRAKES / FRONT BRAKE PAD REPLACEMENT / FRONT CALIPERS / FRONT BRAKE HOSE REPLACEMENT / REAR DRUM BRAKE (MODEL B) / REAR DISC BRAKE (MODELS C AND D) / REAR MASTER CYLINDER / REAR BRAKE PAD REPLACEMENT (MODEL D) / REAR CALIPER (MODELS C AND D) / BRAKE DISC (FRONT AND REAR) / BLEEDING THE SYSTEM / SPECIFICATIONS

• CHAPTER ELEVEN / FRAME
• KICKSTAND (SIDESTAND) / FOOTPEGS / CENTERSTAND / FRAME / SPECIFICATIONS

  SUPPLEMENT / 1980 AND LATER SERVICE INFORMATION

  INDEX

  WIRING DIAGRAMS

  MODELS COVERED:

• 1977 1978 1979 1980 1981 1982 1983 KAWASAKI KZ650B KZ650 KZ 650 B
• 1977 1978 1979 1980 1981 1982 1983 KAWASAKI KZ650C KZ650 KZ 650 C (CUSTOM) KZ650C 650C
• 1977 1978 1979 1980 1981 1982 1983 KAWASAKI KZ650D KZ650 KZ 650 D (SR) KZ650SR 650SR
• 1977 1978 1979 1980 1981 1982 19833 KAWASAKI KZ650E KZ650 KZ 650 E (LTD) KZ650LTD 650LTD
• 1977 1978 1979 1980 1981 1982 1983 KAWASAKI KZ650F KZ650 KZ 650 F
• 1977 1978 1979 1980 1981 1982 1983 KAWASAKI KZ650H KZ650 KZ 650 H (CSR)

  CLYMER MANUALS KAWASAKI KZ650B MANUAL

• CLYMER MANUALS KAWASAKI KZ650C CUSTOM MANUAL
• CLYMER MANUALS KAWASAKI KZ650D SR MANUAL
• CLYMER MANUALS KAWASAKI KZ650E LTD MANUAL
• CLYMER MANUALS KAWASAKI KZ650F MANUAL
• CLYMER MANUALS KAWASAKI KZ650H MANUAL