Kawasaki Ninja ZX-6 Motorcycle (1990-2004) Service Repair Manual

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Kawaski ZX600 D, ZX600 E, ZZ-R600 D and ZZ-R600 E Manual. Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

THIS KAWASAKI NINJA MANUAL IS 624 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / NOTES, CAUTIONS AND WARNINGS / SAFETY FIRST / SERVICE HINTS / TORQUE SPECIFICATIONS / SPECIAL TIPS / FASTENERS / LUBRICANTS / THREADLOCKING COMPOUND / EXPENDABLE SUPPLIES / WARNING AND INFORMATION LABELS / BASIC HAND TOOLS / PRECISION MEASURING TOOLS / SPECIAL TOOLS / FABRICATING TOOLS / MECHANIC'S TIPS / BALL BEARING REPLACEMENT / SEALS / RIDING SAFETY / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGOPERATING REQUIREMENTS / TROUBLESHOOTING INSTRUMENTS / STARTING THE ENGINE / STARTING DIFFICULTIES / ENGINE STARTING SYSTEM / CHARGING SYSTEM / IGNITION SYSTEM / FUEL SYSTEM / ENGINE OVERHEATING / ENGINE / ENGINE NOISES / CYLINDER LEAKAGE TEST / CLUTCH / TRANSMISSION / DRIVE TRAIN NOISE / HANDLING / FRAME NOISE / BRAKES
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPPRE-RIDE CHECK LIST / MAINTENANCE SCHEDULE / OIL AND FILTER CHANGE / ENGINE OIL PRESSURE TEST / AIR FILTER CLEANING AND OILING / PERIODIC LUBRICATION / PERIODIC MAINTENANCE / UNSCHEDULED MAINTENANCE / TUNE-UP / VALVE CLEARANCE ADJUSTMENT / COMPRESSION TEST / SPARK PLUGS / IGNITION TIMING / CARBURETOR IDLE MIXTURE / CARB SYNCHRONIZATION / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDENGINE PRINCIPLES / CYLINDER HEAD COVER / CAMSHAFT / CAMSHAFT CHAIN TENSIONER / CYLINDER HEAD / VALVES AND VALVE COMPONENTS / CYLINDER BLOCK / PISTON AND PISTON RINGS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDSERVICING THE ENGINE IN THE FRAME / ENGINE REMOVAL AND INSTALLATION / OIL PUMP / OIL PAN, OIL PIPE AND STRAINER / OIL PRESSURE RELIEF VALVE / OIL COOLER AND UPPER HOSE / STATOR COIL AND LEFT-HAND CRANKCASE COVER / ALTERNATOR ROTOR, STARTER CLUTCH AND GEARS / CRANKCASE / SHIFT LEVER NEEDLE BEARING REPLACEMENT / CRANKSHAFT / CONNECTING RODS / CAMSHAFT CHAIN / ENGINE BREAK-IN / SPECIFICATIONS
• CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISMCLUTCH COVER / CLUTCH CABLE / CLUTCH RELEASE MECHANISM / EXTERNAL GEARSHIFT MECHANISM / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISMENGINE DRIVE SPROCKET COVER / ENGINE DRIVE SPROCKET / TRANSMISSION / INTERNAL GEARSHIFT MECHANISM / SPECIFICATIONS
• CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMSCARBURETOR OPERATION / CARBURETOR SEPARATION / FUEL LEVEL / FLOAT HEIGHT / THROTTLE CABLES / CHOKE CABLE / AIR FILTER AIR BOX / FUEL TANK / FUEL SHUTOFF VALVE / FUEL PUMP / CLEAN AIR SYSTEM / CRANKCASE BREATHER SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM/ EXHAUST SYSTEM / SPECIFICATIONS
• CHAPTER NINE / ELECTRICAL SYSTEMBASIC INFORMATION / CHARGING SYSTEM / STATOR COIL / REGULATOR/RECTIFIER / IGNITION SYSTEM / IC IGNITER UNIT / IGNITION COIL / TIMING ROTOR AND PICKUP COIL / STARTING SYSTEM / STARTER SYSTEM / LIGHTING SYSTEM / SWITCHES / COMPONENTS / FUEL PUMP AND RELAY / THERMOSTATIC FAN SWITCH / LOW FUEL LEVEL WARNING SYSTEM / FUEL LEVEL SYSTEM / JUNCTION BOX AND FUSES / WIRING AND CONNECTORS / WIRING DIAGRAMS / SPECIFICATIONS
• CHAPTER TEN / COOLING SYSTEMHOSES AND HOSE CLAMPS / COOLING SYSTEM INSPECTION / COOLANT RESERVOIR TANK / RADIATOR AND FAN / COOLING FAN / THERMOSTAT / WATER PUMP / THERMOSTATIC FAN SWITCH AND WATER TEMPERATURE SENSOR / SPECIFICATIONS
• CHAPTER ELEVEN / FRONT SUSPENSION AND STEERINGFRONT WHEEL AND HUB / WHEELS / HANDLEBAR / HANDLEBAR LEFT-HAND GRIP / STEERING STEM AND HEAD / STEERING HEAD BEARING RACE / STEERING STEM BEARING / FRONT FORKS / FORK SERVICE / SPECIFICATIONS
• CHAPTER TWELVE / REAR SUSPENSIONREAR WHEEL AND HUB / REAR COUPLING AND DRIVEN SPROCKET / DRIVE CHAIN / SHOCK ABSORBER / SWING ARM AND SHOCK LINKAGE / SUSPENSION LINKAGE / SPECIFICATIONS
• CHAPTER THIRTEEN / BRAKESDISC BRAKES / BRAKE PAD / CALIPER / MASTER CYLINDER / BRAKE HOSE / BRAKE DISC / BLEEDING THE SYSTEM / REAR BRAKE PEDAL AND ARM / SPECIFICATIONS
• CHAPTER FOURTEEN / BODY AND FRAMESEAT / FRONT FENDER / FRAME SIDE COVERS AND GRAB RAIL / FRONT FAIRING / CENTERSTAND / SIDESTAND / FOOTPEGS / SPECIFICATIONS
• INDEX
• WIRING DIAGRAMS
• MODELS COVERED:1990 1991 1992 1993 KAWASAKI ZX600 D (U.S. & CANADA)1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 KAWASAKI ZX600 E (U.S. & CANADA)1990 1991 1992 1993 KAWASAKI ZZ-R600 D (U.K.)1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 KAWASAKI ZZ-R600 E (U.K.)ZX 600ZZR 600ZZR600ZX6NINJA
• CLYMER MANUALS KAWASAKI NINJA ZX600 D MANUALCLYMER MANUALS KAWASAKI NINJA ZX600 E MANUALCLYMER MANUALS KAWASAKI NINJA ZZ-R600 D MANUALCLYMER MANUALS KAWASAKI NINJA ZZ-R600 E MANUALCLYMER MANUALS KAWASAKI ZX-6 MANUAL