Kawasaki ZX500 & Ninja ZX600 Motorcycle (1985-1997) Service Repair Manual

Out of stock
SKU
HAY-CON-CM4523

KEY POINTS:

  • Packed with step-by-step instructions to help you fix your motorbike
  • An iconic product with a timeless quality
  • DIY friendly techniques and tools
  • Suitable for a beginner or pro

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer Manuals maintenance, troubleshooting and repair shop service manual.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

    THIS KAWASAKI NINJA MOTORCYCLE MANUAL IS 352 PAGES.

  • QUICK REFERENCE DATA
  • CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / NOTES, CAUTIONS AND WARNINGS / SERVICE HINTS / SAFETY FIRST / TORQUE SPECIFICATIONS / FASTENERS / LUBRICANTS / PARTS REPLACEMENT / BASIC HAND TOOLS / TEST EQUIPMENT / MECHANIC'S TIPS /SPECIFICATIONS
  • CHAPTER TWO / TROUBLESHOOTINGOPERATING REQUIREMENTS / TROUBLESHOOTING INSTRUMENTS / EMERGENCY TROUBLESHOOTING / ENGINE STARTING / ENGINE PERFORMANCE / ENGINE NOISES / ENGINE LUBRICATION / CLUTCH/TRANSMISSION / CHARGING SYSTEM / STARTING SYSTEM / ELECTRICAL PROBLEMS / IGNITION SYSTEM /EXCESSIVE VIBRATION / CARBURETOR TROUBLESHOOTING / FRONT SUSPENSION AND STEERING / BRAKE PROBLEMS
  • CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UPROUTINE CHECKS / MAINTENANCE INTERVALS / TIRES / BATTERY / PERIODIC LUBRICATION / ENGINE OIL AND FILTER CHANGE / FRONT FORK OIL CHANGE / SWING ARM BEARING LUBRICATION / UNI-TRAK LINKAGE LUBRICATION / DRIVE CHAIN LUBRICATION / PERIODIC MAINTENANCE / DRIVE CHAIN ADJUSTMENT / BRAKE FLUID CHANGE / THROTTLE CABLE ADJUSTMENT / CHOKE CABLE ADJUSTMENT / AIR FILTER / COOLANT CHANGE / SUSPENSION ADJUSTMENT / SUSPENSION ADJUSTMENT / TUNE-UP / VALVE CLEARANCE / COMPRESSION TEST / SPARK PLUGS / ELECTRONIC IGNITION / CARBURETOR / IDLE SPEED / CARBURETOR SYNCHRONIZATION / SPECIFICATIONS
  • CHAPTER FOUR / ENGINESERVICING ENGINE IN FRAME / ENGINE PRINCIPLES / ENGINE / CYLINDER HEAD COVER AND CAMSHAFTS / CAM CHAIN TENSIONER / ROCKER ARM ASSEMBLIES / CYLINDER HEAD / VALVES AND VALVE COMPONENTS / CYLINDER BLOCK / PISTON AND PISTON RINGS / OIL PRESSURE RELIEF VALVE / OIL PRESSURE SWITCH / OIL COOLER / SECONDARY SPROCKET, SHAFT AND STARTER MOTOR CLUTCH / CRANKCASE / CRANKSHAFT / CONNECTING RODS / SPECIFICATIONS
  • CHAPTER FIVE / CLUTCHCLUTCH / CLUTCH RELEASE MECHANISM / SPECIFICATIONS
  • CHAPTER SIX / TRANSMISSIONSPROCKET COVER / NEUTRAL SWITCH / ENGINE SPROCKET / EXTERNAL SHIFT MECHANISM / SHIFT DETENT / TRANSMISSION GEARS / SPECIFICATIONS
  • CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMSCARBURETOR / FUEL LEVEL / FUEL TANK / FUEL VALVE / FUEL LEVEL SENSOR / AIR SUCTION SYSTEM / EMISSION CONTROL / EXHAUST SYSTEM / SPECIFICATIONS
  • CHAPTER EIGHT / ELECTRICAL SYSTEMALTERNATOR / TRANSISTORIZED IGNITION / ELECTRIC STARTER / LIGHTING SYSTEM / SWITCHES / WIRING AND CONNECTORS / INSTRUMENT CLUSTER / THERMOSTATIC FAN SWITCH / WATER TEMPERATURE SENSOR / HORN / JUNCTION BOX AND FUSES / WIRING DIAGRAMS / SPECIFICATIONS
  • CHAPTER NINE / COOLING SYSTEMCOOLING SYSTEM INSPECTION / COOLANT RESERVOIR / RADIATOR AND FAN / THERMOSTAT / WATER PUMP / HOSES / THERMOSTATIC FAN SWITCH AND WATER TEMPERATURE SENSOR / SPECIFICATIONS
  • CHAPTER TEN / FRONT SUSPENSION AND STEERINGFRONT WHEEL / FRONT HUB / WHEEL BALANCE / TUBELESS TIRES / TUBELESS TIRE CHANGING / HANDLEBARS / STEERING HEAD / BRAKE PLUNGER AND ANTI-DIVE / SPECIFICATIONS
  • CHAPTER ELEVEN / REAR SUSPENSIONREAR WHEEL / REAR HUB / REAR SPROCKET AND COUPLING / DRIVE CHAIN / WHEEL BALANCING / TIRE CHANGING AND REPAIR / REAR SHOCK ABSORBER / REAR SWING ARM / SPECIFICATIONS
  • CHAPTER TWELVE / BRAKESDISC BRAKES / BRAKE PAD PADS / BRAKE CALIPERS / FRONT REAR MASTER CYLINDER / BRAKE HOSE / BRAKE DISC / BLEEDING THE SYSTEM / SPECIFICATIONS
  • CHAPTER THIRTEEN / FAIRING ASSEMBLY
  • SUPPLEMENT / 1988 AND LATER SERVICE INFORMATIONPERIODIC LUBRICATION / PERIODIC MAINTENANCE / SUSPENSION ADJUSTMENT / TUNE-UP / ENGINE / CYLINDER HEAD COVER AND CAMSHAFTS / CYLINDER HEAD / OIL COOLER / CLUTCH RELEASE MECHANISM / EXTERNAL SHIFT MECHANISM / TRANSMISSION GEARS / FUEL TANK / FUEL VALVE / AIR SUCTION SYSTEM / WATER TEMPERATURE SENSOR (1989 AND LATER MODELS) / JUNCTION BOX AND FUSES (1989 AND LATER MODELS) / RADIATOR AND FAN / THERMOSTAT / FRONT WHEEL / FRONT FORKS / ELECTRIC SUSPENSION CONTROL SYSTEM (ESCS) / REAR SHOCK ABSORBER / BRAKE PAD REPLACEMENT / BRAKE CALIPERS / BLEEDING THE SYSTEM / FRONT FAIRING / SPECIFICATIONS
  • INDEX
  • WIRING DIAGRAMS
  • MODELS COVERED:1985 1986 1987 1988 1989 1990 KAWASAKI ZX500 (EUROPE)1985 1986 1987 KAWASAKI ZX600A1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 KAWASAKI ZX600CZX 500 600 600A 600C A C
  • CLYMER MANUALS KAWASAKI ZX500 MANUALCLYMER MANUALS KAWASAKI NINJA ZX600A MANUALCLYMER MANUALS KAWASAKI NINJA ZX600C MANUAL
  • ZX500 (EUROPE) (1985-1990)NINJA ZX600A (1985-1987)NINJA ZX600A (1988-1997)

More Information
Brand Haynes
Category Manuals
Size 1