Suzuki 125-400cc Singles Motorcycle (1964-1981) Service Repair Manual

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer Manuals motorcycle maintenance, troubleshooting and repair shop service manual. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

DOES NOT INCLUDE WIRING DIAGRAMS.

THIS VINTAGE SUZUKI MOTORCYCLE MANUAL IS 136 PAGES.

QUICK REFERENCE DATA

• CHAPTER ONE / GENERAL INFORMATION
• MANUAL ORGANIZATION / SERVICE HINTS / TOOLS / EXPENDABLE SUPPLIES / SAFETY FIRST / MOTOR IDENTIFICATION AND PARTS REPLACEMENT

• CHAPTER TWO / TUNE-UP, PERIODIC MAINTENANCE, AND LUBRICATION
• ENGINE TUNE-UP / SPARK PLUGS / BREAKER POINTS / IGNITION TIMING (MAGNETO IGNITION) / IGNITION TIMING (ELECTRONIC IGNITION) / AIR CLEANER SERVICE / CARBURETOR ADJUSTMENT / IDLE MIXTURE ADJUSTMENT / SPEED RANGE ADJSUTMENT / TRANSMISSION OIL / FRONT FORKS / CLUTCH ADJUSTMENT / ELECTRICAL EQUIPMENT / DRIVE CHAIN / BRAKES / WHEELS AND TIRES / STEERING HEAD BEARINGS / SWING ARM

• CHAPTER THREE / TROUBLESHOOTING
• OPERATING REQUIREMENTS / TWO-STROKE PRESSURE TESTING / STARTING DIFFICULTIES / POOR IDLING / MISFIRING / FLAT SPOTS / POWER LOSS / OVERHEATING / BACKFIRING / ENGINE NOISES / PISTON SEIZURE / EXCESSIVE VIBRATION / CLUTCH SLIP OR DRAG / POOR HANDLING / BRAKE PROBLEMS / LIGHTING PROBLEMS / TROUBLESHOOTING GUIDE

• CHAPTER FOUR / ENGINE, TRANSMISSION, AND CLUTCH
• ENGINE PRINCIPLES / ENGINE LUBRICATION / PREPARATION FOR ENGINE DISASSEMBLY / ENGINE REMOVAL/INSTALLATION / CYLINDER AND CYLINDER HEAD / PISTON PIN, PISTON, AND PISTON RINGS / CLUTCH / PRIMARY PINION / KICKSTARTER / SHIFTER MECHANISM / CRANKCASE / TRANSMISSION / CRANKSHAFT / OIL SEALS / BEARINGS

• CHAPTER FIVE / FUEL AND EXHAUST SYSTEMS
• CARBURETOR / CARBURETOR COMPONENTS / MISCELLANEOUS CARBURETOR PROBLEMS / FUEL TANK

• CHAPTER SIX / ELECTRICAL SYSTEM
• FLYWHEEL MAGNETO / MAGNETO TROUBLESHOOTING AND SERVICE / PEI IGNITION SYSTEM / RECTIFIER / BATTERY / LIGHTS / HORN / FUSE / SWITCHES

• CHAPTER SEVEN / CHASSIS, SUSPENSION, AND STEERING
• FRAME / HANDLEBAR / FRONT FORK / STEERING STEM / DRIVE CHAIN / WHEELS AND TIRES / BRAKES / SHOCK ABSORBERS / SWINGING ARM

  APPENDIX / SPECIFICATIONS

  SUPPLEMENT / 1977 AND LATER SERVICE INFORMATION

• TUNE-UP / TRANSMISSION AND FRONT FORKS / REED VALVE ASSEMBLY / CARBURETOR

  SUPPLEMENT FOR UNITED KINGDOM

  INDEX

  MODELS COVERED:

• 1974 1975 SUZUKI RL250
• 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 SUZUKI TC125
• 1974 1975 1976 SUZUKI TC185
• 1974 1975 SUZUKI TM125
• 1972 1973 1974 1975 SUZUKI TM250
• 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 SUZUKI TM400
• 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 SUZUKI TS125
• 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 SUZUKI TS185
• 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974, 1980 1981 SUZUKI TS250
• 1972-1976 SUZUKI TS400
• CHAMPION
• SAVAGE
• SIERRA
• DUSTER
• PROSPECTOR

  CLYMER MANUALS SUZUKI RL250 MANUAL

• CLYMER MANUALS SUZUKI TC125 MANUAL
• CLYMER MANUALS SUZUKI TC185 MANUAL
• CLYMER MANUALS SUZUKI TM125 MANUAL
• CLYMER MANUALS SUZUKI TM250 MANUAL
• CLYMER MANUALS SUZUKI TM400 MANUAL
• CLYMER MANUALS SUZUKI TS125 MANUAL
• CLYMER MANUALS SUZUKI TS185 MANUAL
• CLYMER MANUALS SUZUKI TS250 MANUAL
• CLYMER MANUALS SUZUKI TS400 MANUAL

  TC125 (THROUGH 1976)

• TM125 (1974-1975)
• TS125 (THROUGH 1979)
• TC185 (1974-1976)
• TS185 (THROUGH 1981)
• RL250 (1974-1975)
• TM250 (1972-1975)
• TS250 (THROUGH 1974, 1980-1981)
• TM400 (THROUGH 1975)
• TS400 (1972-1976)