Suzuki GS500E Twins Motorcycle (1989-2002) Service Repair Manual

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

THIS SUZUKI GS500E TWINS MANUAL IS 427 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / NOTES, CAUTIONS AND WARNINGS / SAFETY FIRST / SERVICE HINTS / TORQUE SPECIFICATIONS / FASTENERS/ LUBRICANTS / EXPENDABLE SUPPLIES / PARTS REPLACEMENT / EMISSION CONTROL AND BATTERY LABELS / BASIC HAND TOOLS / PRECISION MEASURING TOOLS / FABRICATING TOOLS / MECHANIC'S TIPS / BALL BEARING REPLACEMENT / SEALS / RIDING SAFETY / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGOPERATING REQUIREMENTS / TROUBLESHOOTING INSTRUMENTS / STARTING THE ENGINE / STARTING DIFFICULTIES / ENGINE STARTING SYSTEM / CHARGING SYSTEM / IGNITION SYSTEM / FUEL SYSTEM / ENGINE OVERHEATING / ENGINE NOISES / CYLINDER LEAK DOWN TEST / CLUTCH / TRANSMISSION / DRIVE TRAIN NOISE / HANDLING / FRAME NOISE / BRAKES / SPECIFICATIONS
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPPRE-RIDE CHECK LIST / MAINTENANCE SCHEDULE / ENGINE OIL AND FILTER CHANGE / OIL PAN AND SUMP FILTER / OIL PRESSURE TEST / CONTROL CABLE LUBRICATION / DRIVE CHAIN / PERIODIC LUBRICATION / PERIODIC MAINTENANCE / AIR FILTER / ENGINE TUNE-UP / MEASURE ADJUST VALVE CLEARANCE / CYLINDER COMPRESSION TEST / SPARK PLUGS / IGNITION TIMING / IDLE SPEED ADJUSTMENT / CARBURETOR THROTTLE VALVE SYNCHRONIZATION / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDEXHAUST SYSTEM / CYLINDER HEAD COVER / CAMSHAFT / CAMSHAFT CHAIN TENSIONER AND GUIDES / CAMSHAFT DRIVE CHAIN / CYLINDER HEAD / VALVE LIFTER AND SHIM / VALVES AND COMPONENTS / CYLINDER BLOCK / PISTON AND RINGS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDREMOVAL INSTALLATION / OIL PUMP / OIL PAN AND STRAINER / OIL PRESSURE REGULATOR / OIL COOLER / STARTER CLUTCH AND GEARS / CRANKCASE / CRANKSHAFT / CONNECTING RODS / ENGINE BREAK-IN / SPECIFICATIONS
• CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISMEXTERNAL SHIFT MECHANISM / CLUTCH LIFTER MECHANISM / CLUTCH CABLE / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISMINTERNAL SHIFT MECHANISM / SPECIFICATIONS
• CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMSCARBURETOR / PILOT SCREW / FUEL LEVEL / CARBURETOR FLOAT HEIGHT / FUEL INJECTION SYSTEM / DEPRESSURIZING THE FUEL SYSTEM / FUEL INJECTION PRECAUTIONS / FAULT CODES / THROTTLE BODY / FUEL PRESSURE INSPECTION / THROTTLE CABLE / CHOKE OR FAST IDLE CABLE / AIR BOX / FUEL TANK / FUEL VALVE / FUEL PUMP AND FUEL FILTER / PAIR SYSTEM / CRANKCASE BREATHER SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM / SPECIFICATIONS
• CHAPTER NINE / ELECTRICAL SYSTEMBATTERY / CHARGING SYSTEM / VOLTAGE REGULATOR RECTIFIER / ALTERNATOR / TRANSISTORIZED IGNITION SYSTEM / STARTING SYSTEM / STARTER RELAY / LIGHTING / SWITCHES / TURN SIGNAL RELAY / FUEL PUMP AND RELAY / THERMOSTATIC FAN SWITCH / FUSES / SPECIFICATIONS
• CHAPTER TEN / COOLING SYSTEMHOSES AND CLAMPS / INSPECTION / RADIATOR AND FAN / FAN / THERMOSTAT / WATER PUMP / FAN THERMOSWITCH / COOLANT TEMPERATURE SENSOR / SPECIFICATIONS
• CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAINREAR COUPLING / DRIVEN SPROCKET / HUBS / DRIVE CHAIN / SPROCKETS / SPECIFICATIONS
• CHAPTER TWELVE / FRONT SUSPENSION AND STEERINGHANDLEBAR / STEERING HEAD AND STEM / STEERING STEM BEARING / FRONT FORK / SPECIFICATIONS
• CHAPTER THIRTEEN / REAR SUSPENSIONSHOCK ABSORBER / SWING ARM / SHOCK LINKAGE / SPECIFICATIONS
• CHAPTER FOURTEEN / BRAKESBRAKE PADS / CALIPER / MASTER CYLINDER / BRAKE HOSE / BRAKE DISC / BLEEDING THE SYSTEM / REAR BRAKE PEDAL / SPECIFICATIONS
• CHAPTER FIFTEEN / BODY AND FRAMESEATS AND REAR TAIL PIECE / FRONT FAIRING / FAIRING LOWER SIDE PANELS / UPPER FAIRING / REAR FRAME COVER / SIDESTAND / SPECIFICATIONS
• INDEX
• WIRING DIAGRAMS
• MODELS COVERED:1989 SUZUKI GS500E TWIN1990 SUZUKI GS500E TWIN 1991 SUZUKI GS500E TWIN1992 SUZUKI GS500E TWIN1993 SUZUKI GS500E TWIN1994 SUZUKI GS500E TWIN1995 SUZUKI GS500E TWIN1996 SUZUKI GS500E TWIN1997 SUZUKI GS500E TWIN1998 SUZUKI GS500E TWIN1999 SUZUKI GS500E TWIN2000 SUZUKI GS500E TWIN2001 SUZUKI GS500E TWIN2002 SUZUKI GS500E TWIN GS500E TWIN