Suzuki GSF1200 Bandit Motorcycle (1996-2003) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Suzuki GSF1200 and GSF1200S manual.

What's Covered

THIS SUZUKI BANDIT MANUAL IS 488 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / BASIC TOOLS / PRECISION MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / SPECIAL TOOLS / BASIC SERVICE METHODS / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGOPERATING REQUIREMENTS / STARTING THE ENGINE / ENGINE PERFORMANCE / STARTING SYSTEM / CHARGING SYSTEM / IGNITION SYSTEM / FUEL SYSTEM / ENGINE NOISES / ENGINE LUBRICATION / CLUTCH / TRANSMISSION / LIGHTING SYSTEM / EXCESSIVE VIBRATION / FRONT SUSPENSION AND STEERING / BRAKE PROBLEMS / SPECIFICATIONS
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPSAFETY CHECKS / MAINTENANCE INTERVALS / TIRES AND WHEELS / BATTERY / PERIODIC LUBRICATION / ENGINE OIL AND FILTER CHANGE / AIR FILTER / PERIODIC MAINTENANCE / NON-SCHEDULED MAINTENANCE / ENGINE TUNE-UP / SPARK PLUGS / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDENGINE SERVICE NOTES / ENGINE PRINCIPLES / CYLINDER HEAD COVER / CAMSHAFTS / CAMSHAFT CHAIN TENSIONER / CAMSHAFT CHAIN / ROCKER ARMS / CYLINDER HEAD / VALVES AND VALVE COMPONENTS / CYLINDER BLOCK / PISTON AND PISTON RINGS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDSERVICING THE ENGINE IN FRAME / ENGINE / OIL PUMP / OIL COOLER / OIL PAN, OIL STRAINER AND OIL PRESSURE REGULATOR / STARTER CLUTCH AND GEARS / CRANKCASE / CRANKSHAFT / CAMSHAFT CHAIN AND GUIDES / CONNECTING RODS / BREAK-IN / SPECIFICATIONS
• CHAPTER SIX / CLUTCHCLUTCH / CLUTCH HYDRAULIC SYSTEM / CLUTCH MASTER CYLINDER / CLUTCH RELEASE CYLINDER / CLUTCH HOSE ASSEMBLY REPLACEMENT / BLEEDING THE HYDRAULIC CLUTCH SYSTEM / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION AND GEARSHIFT MECHANISMSENGINE DRIVE SPROCKET COVER / ENGINE DRIVE SPROCKET / EXTERNAL SHIFT MECHANISM / TRANSMISSION / INTERNAL SHIFT MECHANISM / SPECIFICATIONS
• CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMSCARBURETOR OPERATION / CARBURETOR SERVICE / CARBURETOR ASSEMBLY (1996-2000 MODELS) / CARBURETOR ASSEMBLY (2001-ON MODELS) / CARBURETOR CLEANING AND INSPECTION (ALL MODELS) / PILOT SCREW / THROTTLE POSITION SENSOR / CARBURETOR HEATER AND THERMOSWITCH (2001-ON U.K. MODELS ONLY) / CARBURETOR SEPARATION / FLOAT HEIGHT ADJUSTMENT / THROTTLE CABLE REPLACEMENT / STARTER (CHOKE) CABLE REPLACEMENT / AIR FILTER HOUSING / FUEL TANK / FUEL SHUTOFF VALVE / FUEL FILTER / FUEL LEVEL GAUGE / CRANKCASE BREATHER SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM (CALIFORNIA MODELS ONLY) /PURGE CONTROL VALVES AND CHARCOAL CANISTER (CALIFORNIA MODELS ONLY) /PAIR SYSTEM (CALIFORNIA MODELS) / EXHAUST SYSTEM / SPECIFICATIONS
• CHAPTER NINE / ELECTRICAL SYSTEMPRELIMINARY INFORMATION / NEGATIVE BATTERY CABLE / CHARGING SYSTEM / ALTERNATOR / IGNITION SYSTEM / STARTING SYSTEM / STARTER / STARTER RELAY / LIGHTING SYSTEM / SWITCHES / RELAYS / ELECTRICAL COMPONENTS / COMBINATION METER / FUEL LEVEL GAUGE (1996-2000 MODELS) /FUEL LEVEL GAUGE (2001-ON MODELS) / HORN / FUSE BOX / MAIN FUSE / WIRING DIAGRAMS / SPECIFICATIONS
• CHAPTER TEN / WHEELS, TIRES AND DRIVE CHAINMOTORCYCLE STAND / ABS MODELS / FRONT WHEEL / REAR WHEEL / REAR COUPLING AND REAR SPROCKET / FRONT AND REAR HUBS / WHEELS / TIRES / TIRE REPAIRS / DRIVE CHAIN / SPECIFICATIONS
• CHAPTER ELEVEN / FRONT SUSPENSION AND STEERINGHANDLEBAR / HANDLEBAR LEFT GRIP REPLACEMENT / STEERING HEAD AND STEM / STEERING HEAD BEARING RACE REPLACEMENT / STEERING STEM BEARING REPLACEMENT / FRONT FORK / SPECIFICATIONS
• CHAPTER TWELVE / REAR SUSPENSIONSHOCK ABSORBER / SHOCK LEVER ASSEMBLY / SWING ARM / BEARING REPLACEMENT / SPECIFICATIONS
• CHAPTER THIRTEEN / BRAKESBRAKE SERVICE / FRONT BRAKE PAD REPLACEMENT / FRONT CALIPER / REAR BRAKE PAD REPLACEMENT / REAR BRAKE CALIPER / FRONT MASTER CYLINDER / REAR MASTER CYLINDER / BRAKE HOSE REPLACEMENT (NON-ABS MODELS) / BRAKE HOSE AND LINES REPLACEMENT (ABS EQUIPPED MODELS) /BRAKE DISC AND ABS ROTOR / BLEEDING THE BRAKES / REAR BRAKE PEDAL / ANTI-LOCK BRAKE SYSTEM / SPECIFICATIONS
• CHAPTER FOURTEEN / BODY AND FRAMESEAT AND LOCK MECHANISM / FRONT FENDER / FRONT FAIRING / REAR FRAME COVER / SIDE COVER / SIDESTAND / CENTERSTAND / SPECIFICATIONS
• INDEX
• WIRING DIAGRAMS
• MODELS COVERED:1996 1997 1998 1999 2000 2001 2002 2003 SUZUKI GSF1200 GSF 12001997 1998 1999 2000 2001 2002 2003 SUZUKI GSF1200S GSF 1200S 1200 S
• CLYMER MANUALS SUZUKI GSF1200 BANDIT MANUALCLYMER MANUALS SUZUKI GSF1200S BANDIT MANUALCLYMER MANUALS SUZUKI GSF1200 BANDIT ONLINE MANUALCLYMER MANUALS SUZUKI GSF1200S BANDIT ONLINE MANUAL
• GSF1200 BANDIT 1200 (1996-2003)GSF1200S BANDIT 1200S (1997-2003)