Suzuki GSX-R600 Series Motorcycle (2001-2005) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Suzuki GSX-R600 manual. Includes Color Wiring Diagrams.

What's Covered

THIS SUZUKI GSX-R600 MANUAL IS 480 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / TOOLS / MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / SERVICE METHODS / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGENGINE STARTING / ENGINE WILL NOT START / ENGINE PERFORMANCE / ENGINE NOISES / ENGINE LUBRICATION / LEAK DOWN TEST / CLUTCH / GEARSHIFT LINKAGE / TRANSMISSION / FUEL SYSTEM / ELECTRICAL TESTING / ELECTRICAL TROUBLESHOOTING / STEERING AND SUSPENSION / BRAKE SYSTEM / SPECIFICATIONS
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPMAINTENANCE INTERVALS SCHEDULE / AIR FILTER / COMPRESSION TEST / IGNITION TIMING / VALVE CLEARANCE / SPARK PLUGS / ENGINE OIL AND FILTER / ENGINE OIL PRESSURE TEST / THROTTLE CABLE / IDLE SPEED / FAST IDLE SPEED / THROTTLE VALVE SYNCHRONIZATION / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDCYLINDER HEAD COVER / CAMSHAFT / CAM CHAIN TENSIONER / CAM CHAIN, CHAIN GUIDES AND TIMING ROTOR / CYLINDER HEAD / VALVE LIFTER AND SHIMS / VALVES AND VALVE COMPONENTS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDENGINE / STARTER IDLER COVER / STARTER CLUTCH AND GEARS / ALTERNATOR COVER / FLYWHEEL / OIL PUMP / OIL COOLER / OIL PAN AND STRAINER / CRANKCASE / CRANKSHAFT / CONNECTING ROD / PISTON AND PISTON RINGS / ENGINE BREAK-IN / SPECIFICATIONS
• CHAPTER SIX / CLUTCHCLUTCH RELEASE MECHANISM / CLUTCH CABLE / CLUTCH LEVER ASSEMBLY / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND ENGINE SPROCKETENGINE SPROCKET COVER / ENGINE SPROCKET / SHIFT PEDAL / FOOTREST / EXTERNAL AND INTERNAL SHIFT MECHANISM / TRANSMISSION / SPECIFICATIONS
• CHAPTER EIGHT / AIR, FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMSFUEL TANK / FUEL PUMP / FUEL PUMP RELAY / AIR FILTER HOUSING / THROTTLE BODIES / FUEL INJECTORS / THROTTLE POSITION TP SENSOR / SECONDARY THROTTLE POSITION STP SENSOR / SECONDARY THROTTLE VALVE STV ACTUATOR / SECONDARY THROTTLE CONTROL STC UNIT/ THROTTLE CABLE REPLACEMENT / FAST IDLE CAM / ATMOSPHERIC PRESSURE AP SENSOR / INTAKE AIR PRESSURE IAP SENSOR / INTAKE AIR TEMPERATURE IAT SENSOR / ENGINE COOLANT TEMPERATURE ECT SENSOR / CAMSHAFT POSITION CMP SENSOR / TIP-OVER TO SENSOR / EXHAUST SYSTEM / EVAPORATIVE EMISSIONS CONTROL SYSTEM/ PAIR AIR SUPPLY SYSTEM/ DIAGNOSTIC SYSTEM / SPECIFICATIONS
• CHAPTER NINE / ELECTRICAL SYSTEMELECTRICAL COMPONENT REPLACEMENT / ELECTRICAL CONNECTORS / BATTERY / CHARGING SYSTEM / VOLTAGE REGULATOR / RECTIFIER / STATOR COIL / IGNITION SYSTEM / CRANKSHAFT POSITION CKP SENSOR / ENGINE CONTROL MODULE ECM / IGNITION COIL / PLUG CAP / STARTING SYSTEM / STARTER / STARTER RELAY / SIDESTAND SWITCH / GEAR POSITION GP SENSOR / TURN SIGNAL / SIDESTAND RELAY / LIGHTING SYSTEM / HORN / METER ASSEMBLY / SPEED SENSOR / OIL PRESSURE SWITCH / SWITCHES / FUSES / WIRING DIAGRAMS / SPECIFICATIONS
• CHAPTER TEN / COOLING SYSTEMHOSES AND CLAMPS / COOLING SYSTEM/ COOLANT RESERVOIR / RADIATOR / THERMOSWITCH / RADIATOR FAN / THERMOSTAT / WATER JACKET FITTING / WATER PUMP / SPECIFICATIONS
• CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAINMOTORCYCLE STAND / BRAKE ROTOR PROTECTION / WHEEL INSPECTION / FRONT WHEEL / FRONT HUB / REAR WHEEL / REAR COUPLING AND REAR SPROCKET / REAR HUB / WHEEL BALANCE / TIRES / DRIVE CHAIN / SPECIFICATIONS
• CHAPTER TWELVE / FRONT SUSPENSION AND STEERINGHANDLEBARS / STEERING HEAD AND STEM / STEERING HEAD BEARING RACE / STEERING STEM RACE / STEERING DAMPER / FRONT FORK / SPECIFICATIONS
• CHAPTER THIRTEEN / REAR SUSPENSIONSHOCK ABSORBER / SUSPENSION LINKAGE / SWING ARM / SUSPENSION BEARING / SPECIFICATIONS
• CHAPTER FOURTEEN / BRAKESBRAKE SERVICE / BRAKE BLEEDING / DRAINING BRAKE FLUID / BRAKE PAD INSPECTION / FRONT BRAKE CALIPER / FRONT BRAKE MASTER CYLINDER / REAR BRAKE CALIPER / REAR BRAKE MASTER CYLINDER / BRAKE PEDAL / FOOTPEG ASSEMBLY / BRAKE DISC / BRAKE HOSE REPLACEMENT / SPECIFICATIONS
• CHAPTER FIFTEEN / BODY AND FRAMEBODY PANEL FASTENERS / SEAT / PASSENGER SEAT - TAIL SECTION / FRONT ENGINE COVER / CENTER PANEL / BRACKET COVER / MIRROR / WINDSHIELD / FRONT FAIRING / FAIRING BRACKET / INTAKE DUCT / SIDE PANEL / TAIL PIECE / FRONT FENDER / SIDESTAND / SPECIFICATIONS
• COLOR WIRING DIAGRAMS
• MODELS COVERED:2001 2002 2003 2004 2005 SUZUKI GSX-R6002003 SUZUKI GSX-R600 ALSTARE
• GIXXERGSX-R
• CLYMER MANUALS SUZUKI GSX-R600 MANUALCLYMER MANUALS SUZUKI GSX-R600 ALSTARE MANUALCLYMER MANUALS SUZUKI GSX-R600 ONLINE MANUALCLYMER MANUALS SUZUKI GSX-R600 ALSTARE ONLINE MANUAL
• GSX-R600 (U.S., CALIFORNIA, CANADA, U.K. AND EUROPE MODELS) (2001-2005)GSX-R600 ALSTARE (U.S., CALIFORNIAAND CANADA MODELS) (2003)