Suzuki LT-4WD, LT-F4WDX & LT-F250 ATV (1987-1998) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Suzuki LT-4WD Quad Runner, LT-F4WDX King Quad and LT-F250 Quad Runner manual.

What's Covered

THIS SUZUKI LT ATV MANUAL IS 480 PAGES.

QUICK REFERENCE DATA

• CHAPTER ONE / GENERAL INFORMATION
• MANUAL ORGANIZATION / NOTES, CAUTIONS AND WARNINGS / SAFETY FIRST / SERVICE HINTS / WASHING THE VEHICLE / TORQUE SPECIFICATIONS / FASTENERS / LUBRICANTS / RTV GASKET SEALANT / GASKET REMOVER / THREADLOCKING COMPOUND / EXPENDABLE SUPPLIES / PARTS REPLACEMENT / BASIC HAND TOOLS / TEST EQUIPMENT / PRECISION MEASURING TOOLS / SPECIAL TOOLS / CLEANING SOLVENT / MECHANIC'S TIPS / BALL BEARING REPLACEMENT / OIL SEALS / RIDING SAFELY

• CHAPTER TWO / TROUBLESHOOTING
• OPERATING REQUIREMENT / EMERGENCY TROUBLESHOOTING / STARTING THE ENGINE / TROUBLESHOOTING INSTRUMENTS / ENGINE STARTING TROUBLESHOOTING / ENGINE PERFORMANCE / ENGINE NOISES / ENGINE LUBRICATION / CLUTCH / GEARSHIFT LINKAGE / TRANSMISSION / ELECTRICAL TROUBLESHOOTING / TEST EQUIPMENT / BASIC TEST PROCEDURES / ELECTRICAL PROBLEMS / CHARGING SYSTEM TROUBLESHOOTING / IGNITION SYSTEM TROUBLESHOOTING / ELECTRIC STARTER SYSTEM TROUBLESHOOTING / CARBURETOR TROUBLESHOOTING / EXCESSIVE VIBRATION / FRONT SUSPENSION AND STEERING / BRAKE PROBLEMS

• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
• PRE-CHECKS / SERVICE MAINTENANCE INTERVALS SCHEDULE / PERIODIC LUBRICATION / ENGINE OIL AND FILTER CHANGE / FRONT DIFFERENTIAL OIL CHANGE / CONTROL CABLE LUBRICATION / PERIODIC MAINTENANCE / CLUTCH ADJUSTMENT / BRAKE ADJUSTMENT / AIR FILTER / FRONT WHEEL TOE IN / TUNE-UP / TIGHTEN ENGINE AND EXHAUST FASTENERS, NUTS AND BOLTS / VALVE ADJUSTMENT / COMPRESSION TEST CHECK / SPARK PLUG / IDLE SPEED ADJUSTMENT / EXHAUST DRAINING AND CARBON REMOVAL / SPECIFICATIONS

• CHAPTER FOUR / ENGINE TOP END
• ENGINE COOLING / CYLINDER HEAD COVER / CYLINDER HEAD AND CAMSHAFT / VALVES AND VALVE COMPONENTS / CYLINDER / PISTON, PISTON PIN AND PISTON RINGS / CAMSHAFT CHAIN TENSIONER ADJUSTER / SPECIFICATIONS

• CHAPTER FIVE / ENGINE LOWER END
• REMOVAL INSTALLATION / RIGHT-HAND CRANKCASE COVER / LEFT-HAND CRANKCASE COVER / RECOIL STARTER / STARTER CLUTCH AND GEARS / OIL PUMP / OIL STRAINER / OIL COOLER (LT-F4WDX 280 CC MODELS) / SUB-TRANSMISSION OUTPUT SHAFT AND REAR FINAL DRIVEN GEAR / SECONDARY DRIVEN OUTPUT SHAFT (4-WHEEL DRIVE MODELS) / CRANKCASE AND CRANKSHAFT / BREAK-IN PROCEDURE / SPECIFICATIONS

• CHAPTER SIX / CLUTCH
• CLUTCH OPERATION / CENTRIFUGAL CLUTCH / MANUAL CLUTCH / CLUTCH LIFTING MECHANISM / SPECIFICATIONS

• CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM
• MAIN TRANSMISSION EXTERNAL SHIFT MECHANISM / MAIN TRANSMISSION INTERNAL SHIFT MECHANISM / MAIN TRANSMISSION INTERNAL SHIFT MECHANISM INSPECTION / SUB-TRANSMISSION AND SHIFT MECHANISM / GEARSHIFT LEVER CONTROL MECHANISM / SPECIFICATIONS

• CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
• CARBURETOR / CLEANING AND INSPECTION / CARBURETOR ADJUSTMENTS / FUEL SYSTEM CLEANLINESS INSPECTION / THROTTLE CABLE / CHOKE CABLE / FUEL SHUTOFF VALVE / FUEL TANK / FUEL PUMP / AIR FILTER HOUSING / EXHAUST SYSTEM / SPECIFICATIONS

• CHAPTER NINE / ELECTRICAL SYSTEM
• ELECTRICAL CONNECTORS / BATTERY NEGATIVE TERMINAL / CHARGING SYSTEM / VOLTAGE REGULATOR/RECTIFIER / AC GENERATOR / CAPACITOR DISCHARGE IGNITION / PICKUP COIL / IGNITION COIL / STARTING SYSTEM / ELECTRIC STARTER / STARTER RELAY / NEUTRAL RELAY / LIGHTING SYSTEM / SWITCHES / ODOMETER HOUSING (2-WHEEL DRIVE MODELS) / SPEEDOMETER HOUSING (4-WHEEL DRIVE MODELS) / OUTPUT TERMINAL / FUSES / WIRING DIAGRAMS / SPECIFICATIONS

• CHAPTER TEN / FRONT SUSPENSION AND STEERING
• FRONT WHEEL / TIRES AND WHEELS / SHOCK ABSORBER / FRONT HUB AND BRAKE DRUM / STEERING SYSTEM / FRONT SUSPENSION / SPECIFICATIONS

• CHAPTER ELEVEN / FRONT DRIVE MECHANISM FOUR-WHEEL DRIVE
• FRONT DRIVE AXLES / PROPELLER SHAFT / FRONT DIFFERENTIAL / SPECIFICATIONS

• CHAPTER TWELVE / REAR SUSPENSION, REAR AXLE AND FINAL DRIVE
• REAR WHEEL / SHOCK ABSORBER / REAR HUB AND BRAKE DRUM / REAR SUSPENSION ARM / REAR DRIVE AXLES / SPECIFICATIONS

• CHAPTER THIRTEEN / BRAKES
• FRONT DRUM BRAKES / REAR DRUM BRAKES / DRUM BRAKE INSPECTION / REAR DRUM BRAKE CABLE AND FOOT PEDAL / FRONT MASTER CYLINDER / FRONT BRAKE HOSE REPLACEMENT / BLEEDING THE SYSTEM / SPECIFICATIONS

• CHAPTER FOURTEEN / BODY
• SEAT / REAR FENDER AND REAR RACK / FRONT FENDER, FRONT RACK AND FRONT GRIP / FOOTREST ASSEMBLY / TRAILER HITCH PLATE / SPECIFICATIONS

  INDEX

  WIRING DIAGRAMS

  MODELS COVERED:

• SUZUKI LT-4WD QUAD RACER 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 L4WDT
• SUZUKI LT-F4WDX KING QUAD 1991 1992 1993 1994 1995 1996 1997 1998 LTF 4WD LTF4WD
• SUZUKI LT-F250 QUAD RUNNER 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 LTF 250 LTF250

  CLYMER MANUALS SUZUKI LT-4WD QUAD RACER MANUAL

• CLYMER MANUALS SUZUKI LT-F250 QUAD RUNNER MANUAL
• CLYMER MANUALS SUZUKI LT-F4WDX KING QUAD MANUAL
• CLYMER MANUALS SUZUKI QUAD RACER MANUAL
• CLYMER MANUALS SUZUKI QUAD RUNNER MANUAL
• CLYMER MANUALS SUZUKI KING QUAD MANUAL

  LT-4WD QUAD RUNNER (1987-1998)

• LT-F4WDX KING QUAD (1991-1998)
• LT-F250 QUAD RUNNER (1988-1998)