Suzuki LTZ400 Series ATV (2003-2008) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Suzuki LT-Z400 manual. Includes Color Wiring Diagrams.

What's Covered

THIS SUZUKI LT-Z400 MANUAL IS 336 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / TOOLS / MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / SERVICE METHODS / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGWATER DAMAGE / STARTING THE ENGINE / ENGINE DOES NOT START / POOR IDLE SPEED PERFORMANCE / POOR, MEDIUM AND HIGH SPEED PERFORMANCE / ELECTRICAL TESTING / STARTING SYSTEM / CHARGING SYSTEM / IGNITION SYSTEM / LIGHTING SYSTEM / FUEL SYSTEM / ENGINE OVERHEATING / ENGINE NOISES / CYLINDER LEAKDOWN TEST / CLUTCH / TRANSMISSION / SUSPENSION / FRAME / BRAKES
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPMAINTENANCE SCHEDULE / PRE-RIDE INSPECTION / AIR BOX DRAIN PLUG / AIR FILTER / ENGINE OIL / OIL PRESSURE CHECK / SPARK PLUG / SPARK ARRESTOR CLEANING / FUEL LINE INSPECTION / FUEL TANK VENT HOSE / CARBURETOR / IGNITION TIMING / VALVE CLEARANCE INSPECTION / COMPRESSION CHECK / CONTROL CABLES / COOLING SYSTEM / TIRES AND WHEELS / BATTERY / DRIVE CHAIN AND SPROCKETS / BRAKE SYSTEM / SHOCK ABSORBERS / FRONT SUSPENSION / SWING ARM BEARING INSPECTION / REAR SUSPENSION INSPECTION / SKID PLATE INSPECTION / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDBREAK-IN PERIOD / EXHAUST SYSTEM / CYLINDER HEAD COVER / CAMSHAFTS AND CAM CHAIN TENSIONER / CYLINDER HEAD / VALVES / CYLINDER / PISTON AND PISTON RINGS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDENGINE / CRANKCASE / CRANKCASE SEALS / CRANKCASE BEARINGS / ENGINE BALANCER / OIL PUMP / OIL STRAINER / OIL PRESSURE CHECK VALVE / OIL TANK / CRANKSHAFT / CAM CHAIN AND REAR GUIDE / BALANCER DRIVEN GEAR / PRIMARY AND BALANCER DRIVE GEARS / SPECIFICATIONS
• CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISMRIGHT CRANKCASE COVER / CLUTCH / CLUTCH RELEASE CAMSHAFT / SHIFT LEVER / SHIFT MECHANISM / CLUTCH CABLE REPLACEMENT / CLUTCH LEVER REPLACEMENT / REVERSE SHIFT CABLE REPLACEMENT / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISMTRANSMISSION OPERATION / TRANSMISSION SERVICE / INPUT SHAFT / OUTPUT SHAFT / REVERSE GEAR AND AXLE / TRANSMISSION INSPECTION / SHIFT DRUM AND FORKS / SPECIFICATIONS
• CHAPTER EIGHT / FUEL SYSTEMCARBURETOR / THROTTLE POSITION SENSOR / CARBURETOR OPERATION / FUEL VALVE / THROTTLE CABLE REPLACEMENT / CHOKE CABLE REPLACEMENT / FUEL TANK / SPECIFICATIONS
• CHAPTER NINE / ELECTRICAL SYSTEMELECTRICAL COMPONENT REPLACEMENT / ALTERNATOR COVER / LOWER IDLE GEAR / STATOR ASSEMBLY / ROTOR AND STARTER CLUTCH / STARTER / STARTING SYSTEM SWITCHES / IGNITION SYSTEM / CHARGING SYSTEM / RADIATOR FAN SYSTEM / COOLANT TEMPERATURE WARNING CIRCUIT / HEADLIGHT / TAILLIGHT / METER LIGHTS / SWITCHES / SPECIFICATIONS
• CHAPTER TEN / COOLING SYSTEMSAFETY PRECAUTIONS / FAN AND FAN SWITCH / RADIATOR / THERMOSTAT / WATER PUMP / SPECIFICATIONS
• CHAPTER ELEVEN / FRONT SUSPENSION AND STEERINGFRONT WHEEL / FRONT HUB / TIE RODS / STEERING KNUCKLE / CONTROL ARMS / BALL JOINT REPLACEMENT / SHOCK ABSORBERS / HANDLEBAR / STEERING SHAFT / TIRES AND WHEELS / SPECIFICATIONS
• CHAPTER TWELVE / REAR SUSPENSIONREAR WHEEL / REAR WHEEL HUBS / REAR AXLE / REAR AXLE HOUSING / SPROCKETS / DRIVE CHAIN / SHOCK ABSORBER / SHOCK LINKAGE / SWING ARM / SPECIFICATIONS
• CHAPTER THIRTEEN / BRAKE SYSTEMBRAKE SERVICE / FRONT BRAKE PADS / FRONT BRAKE CALIPER / FRONT MASTER CYLINDER / REAR BRAKE PADS / REAR BRAKE CALIPER / REAR MASTER CYLINDER / REAR BRAKE PEDAL / BRAKE SYSTEM DRAINING / BRAKE SYSTEM BLEEDING / BRAKE DISC / PARKING BRAKE / CLUTCH LEVER / SPECIFICATIONS
• CHAPTER FOURTEEN / BODYRETAINING CLIPS / SEAT / UPPER FUEL TANK COVER / SIDE COVERS / HEADLIGHT COVER / FRONT FENDER / REAR FENDER / FOOTPEGS AND FOOTGUARD
• INDEX
• COLOR WIRING DIAGRAMS
• MODELS COVERED:2003 2004 2005 2006 2007 2008 LT-Z400 LTZ400 LTZ 400QUADSPORT QUAD SPORT
• CLYMER MANUALS SUZUKI LT-Z400 MANUALCLYMER MANUALS SUZUKI LT-Z400 ONLINE MANUAL
• LT-Z400 QUADSPORT (2003-2008)