Suzuki Volusia (01-04) & Boulevard C50 (05-19) Clymer Repair Manual

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

THIS SUZUKI MOTORCYCLE MANUAL IS 440 PAGES.

QUICK REFERENCE DATA

• CHAPTER ONE / GENERAL INFORMATION
• MANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / TOOLS / MEASURING TOOLS / ELECTRICAL SYSTEM FUNDAMENTALS / SERVICE METHODS / STORAGE / SPECIFICATIONS

• CHAPTER TWO / TROUBLESHOOTING
• STARTING THE ENGINE / ENGINE WILL NOT START / ENGINE PERFORMANCE / ENGINE NOISES / ENGINE LUBRICATION / OIL PRESSURE TEST / LEAKDOWN TEST / CLUTCH / GEARSHIFT LINKAGE / TRANSMISSION / FUEL SYSTEM (CARBURETED MODELS) / ELECTRONIC DIAGNOSTIC SYSTEM / ELECTRICAL TESTING / LIGHTING SYSTEM / CHARGING SYSTEM / IGNITION SYSTEM / STARTING SYSTEM / SUSPENSION AND STEERING / BRAKE SYSTEM

• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
• PRE-RIDE CHECK LIST / MAINTENANCE SCHEDULE / TIRES AND WHEELS / BATTERY / PERIODIC LUBRICATION / ENGINE OIL AND FILTER CHANGE / PERIODIC MAINTENANCE / NON-SCHEDULED MAINTENANCE / TUNE-UP / VALVE CLEARANCE / COMPRESSION TEST / SPARK PLUGS / IGNITION TIMING / FUEL SYSTEM ADJUSTMENT / SPECIFICATIONS

• CHAPTER FOUR / ENGINE TOP END
• CYLINDER HEAD COVER CAPS / CYLINDER HEAD COVERS / ROCKER ARM ASSEMBLIES / CAMSHAFTS / CYLINDER HEAD AND CYLINDER / CYLINDER HEAD / VALVES AND VALVE COMPONENTS / CAMSHAFT CHAIN TENSIONER / CYLINDER / PISTONS AND PISTON RINGS / SPECIFICATIONS

• CHAPTER FIVE / ENGINE LOWER END
• ENGINE REMOVAL AND INSTALLATION / OIL PUMP / STARTER CLUTCH AND GEARS / PRIMARY DRIVE GEAR / CAMSHAFT DRIVE CHAINS AND DRIVE SPROCKETS / SECONDARY GEAR ASSEMBLY / CRANKCASE / CRANKSHAFT AND CONNECTING RODS / BREAK-IN / SPECIFICATIONS

• CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
• CLUTCH CABLE / CLUTCH COVER / CLUTCH RELEASE MECHANISM / EXTERNAL SHIFT MECHANISM / SPECIFICATIONS

• CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
• INTERNAL SHIFT MECHANISM / TRANSMISSION / SPECIFICATIONS

• CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS (2001-2004 MODELS)
• CARBURETOR / PILOT SCREW / CARBURETOR FLOAT HEIGHT / THROTTLE POSITION (TP) SENSOR / CARBURETOR HEATER (U.K. MODELS) / THROTTLE CABLE / STARTER (CHOKE) CABLE / AIR BOX / FUEL TANK / FUEL VALVE / FUEL PUMP / PAIR (AIR SUPPLY) SYSTEM / CRANKCASE BREATHER SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM (CALIFORNIA MODELS) / EXHAUST SYSTEM / SPECIFICATIONS

• CHAPTER NINE / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS (2005-ON MODELS)
• ELECTRONIC FUEL INJECTION (EFI) / FUEL DELIVERY SYSTEM TESTS / FUEL PUMP / FUEL PUMP RELAY / FUEL PRESSURE REGULATOR / THROTTLE CABLE / AIR BOX / THROTTLE BODY / FUEL INJECTORS / CRANKSHAFT POSITION (CKP) SENSOR / THROTTLE POSITION (TP) SENSOR / SECONDARY THROTTLE POSITION (STP) SENSOR / SECONDARY THROTTLE VALVE ACTUATOR (STVA) / FAST IDLE SPEED / INTAKE AIR PRESSURE (IAP) SENSORS / ENGINE COOLANT TEMPERATURE (ECT) SENSOR / INTAKE AIR TEMPERATURE (IAT) SENSOR / HEATED OXYGEN (HO2) SENSOR / TIP-OVER (TO) SENSOR / FUEL TANK / PAIR (AIR SUPPLY) SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM (CALIFORNIA MODELS) / EXHAUST SYSTEM / SPECIFICATIONS

• CHAPTER TEN / ELECTRICAL SYSTEM
• PEAK VOLTAGE AND RESISTANCE TESTING / ELECTRICAL COMPONENT REPLACEMENT / ELECTRICAL CONNECTORS / CHARGING SYSTEM / VOLTAGE REGULATOR / RECTIFIER / ALTERNATOR / ELECTRONIC IGNITION SYSTEM / IGNITER / ELECTRONIC CONTROL MODULE ECM / STARTER SYSTEM / STARTER RELAY / LIGHTING SYSTEM / SWITCHES / RELAY ASSEMBLY / SPEEDOMETER / HORN / COOLING SYSTEM / FUSES / WIRING DIAGRAMS / SPECIFICATIONS

• CHAPTER ELEVEN / COOLING SYSTEM
• COOLANT RESERVOIR / RADIATOR / COOLING FAN / THERMOSTAT / WATER PUMP / COOLING FAN SWITCH / ENGINE COOLANT TEMPERATURE ECT SWITCH / SPECIFICATIONS

• CHAPTER TWELVE / WHEELS AND TIRES
• FRONT WHEEL / REAR WHEEL / FRONT WHEEL HUB / REAR WHEEL HUB / WHEEL SERVICE / TIRES / WHEEL BALANCE / SPECIFICATIONS

• CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING
• BALANCER WEIGHTS / HANDLEBAR / HANDLEBAR LEFT HAND GRIP REPLACEMENT / STEERING STEM AND HEAD / STEERING HEAD BEARING RACES / FRONT FORK / SPECIFICATIONS

• CHAPTER FOURTEEN / REAR SUSPENSION AND FINAL DRIVE
• SHOCK ABSORBER / FINAL DRIVE AND DRIVESHAFT / SWING ARM / SHOCK LINKAGE / BEARING REPLACEMENT / SPECIFICATIONS

• CHAPTER FIFTEEN / BRAKES
• BRAKE FLUID SELECTION / BRAKE SERVICE / FRONT BRAKE PADS / FRONT BRAKE CALIPER / FRONT BRAKE MASTER CYLINDER / FRONT BRAKE HOSE / FRONT BRAKE DISC / BRAKE BLEEDING / REAR DRUM BRAKE / REAR BRAKE PEDAL / REAR BRAKE PIVOT LEVER / SPECIFICATIONS

• CHAPTER SIXTEEN / BODY AND FRAME
• SEATS / FRAME SIDE COVERS / FRAME HEAD SIDE COVERS / TOOLBOX / SIDESTAND / FRONT FENDER / REAR FENDER / LEFT FOOTPEG / FOOTREST / RIGHT FOOTPEG / FOOTREST / SPECIFICATIONS

  COLOR WIRING DIAGRAMS

  MODELS COVERED:

• 2005 2006 2007 2008 2009 2010 2011 SUZUKI BOULEVARD C50
• 2001 2002 2003 2004 SUZUKI VOLUSIA

  CLYMER MANUALS SUZUKI BOULEVARD MANUAL

• CLYMER MANUALS SUZUKI BOULEVARD C50 MANUAL
• CLYMER MANUALS SUZUKI C50 MANUAL
• CLYMER MANUALS SUZUKI VOLUSIA MANUAL
• CLYMER MANUALS SUZUKI MANUAL