Suzuki VS700-800 Intruder/Boulevard S50 Motorcycle (1985-2009) Service Repair Ma

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer Manuals motorcycle maintenance, troubleshooting and repair shop service manual Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Suzuki VS700, VS750, VS800 and VS800/S50 manual.

What's Covered

THIS SUZUKI MOTORCYCLE MANUAL IS 464 PAGES.

QUICK REFERENCE DATA

• CHAPTER ONE / GENERAL INFORMATION
• MANUAL ORGANIZATION / NOTES, CAUTIONS AND WARNINGS / SAFETY FIRST / SERVICE HINTS / TORQUE SPECIFICATIONS / FASTENERS / LUBRICANTS / RTV GASKET SEALANT / THREADLOCK / GASKET REMOVER / EXPENDABLE SUPPLIES / TOOLS / MEASURING TOOLS / SPECIAL TOOLS / CLEANING SOLVENT / MECHANIC¿S TIPS / BALL BEARING REPLACEMENT / OIL SEALS / RIDING SAFETY / SPECIFICATIONS

• CHAPTER TWO / TROUBLESHOOTING
• OPERATING REQUIREMENTS / TROUBLESHOOTING INSTRUMENTS / TROUBLESHOOTING / ENGINE PERFORMANCE / ENGINE NOISES / ENGINE LUBRICATION / CLUTCH / TRANSMISSION / EXCESSIVE VIBRATION / CARBURETOR TROUBLESHOOTING / FRONT SUSPENSION AND STEERING / BRAKE PROBLEMS / SPECIFICATIONS

• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
• ROUTINE CHECKS / ENGINE STOP SWITCH / PRE-CHECKS / SERVICE MAINTENANCE SCHEDULE INTERVALS / PERIODIC LUBRICATION / ENGINE OIL AND FILTER CHANGE / FINAL DRIVE OIL CHANGE / FORK OIL CHANGE / CONTROL CABLE LUBRICATION / PERIODIC MAINTENANCE / FRONT REAR AIR FILTER CHANGE / TUNE-UP / VALVE CLEARANCE MEASUREMENT ADJUSTMENT / ENGINE COMPRESSION TEST / SPARK PLUGS / IDLE SPEED ADJUSTMENT / IDLE MIXTURE / CARBURETOR SYNCHRONIZATION / SPECIFICATIONS

• CHAPTER FOUR / ENGINE
• REMOVAL INSTALLATION / FRONT CYLINDER HEAD COVER AND CAMSHAFT / REAR CYLINDER HEAD COVER AND CAMSHAFT / CAMSHAFT / CYLINDER HEAD AND CYLINDER / VALVES AND VALVE COMPONENTS / PISTONS AND PISTON RINGS / OIL PUMP / PRIMARY DRIVE GEAR / SECONDARY GEAR ASSEMBLY / CRANKCASE / CRANKSHAFT AND CONNECTING RODS / BREAK-IN / SPECIFICATIONS

• CHAPTER FIVE / CLUTCH
• CLUTCH / CLUTCH HYDRAULIC SYSTEM / MASTER CYLINDER / SLAVE CYLINDER / BLEEDING THE SYSTEM / SPECIFICATIONS

• CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
• EXTERNAL GEARSHIFT MECHANISMS / TRANSMISSION / SPECIFICATIONS

• CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
• CARBURETOR OPERATION / CARBURETOR SERVICE / CARBURETOR ASSEMBLY / CARBURETOR SERVICE / CARBURETOR ADJUSTMENTS / THROTTLE CABLE REPLACEMENT / FUEL TANK / FUEL SHUTOFF VALVE AND FILTER / FUEL PUMP / CRANKCASE BREATHER SYSTEM / EVAPORATIVE EMISSION CONTROL SYSTEM / EXHAUST SYSTEM / SPECIFICATIONS

• CHAPTER EIGHT / ELECTRICAL SYSTEM
• ELECTRICAL CONNECTORS / BATTERY NEGATIVE TERMINAL / CHARGING SYSTEM / VOLTAGE REGULATOR/RECTIFIER / ALTERNATOR / TRANSISTORIZED IGNITION SYSTEM / STARTER SYSTEM / ELECTRIC STARTER / STARTER CLUTCH AND GEARS / STARTER RELAY / LIGHTING SYSTEM / SWITCHES / FUSES / CIRCUIT BREAKER / WIRING DIAGRAMS / SPECIFICATIONS

• CHAPTER NINE / LIQUID COOLING SYSTEM
• HOSES AND HOSE CLAMPS / COOLING SYSTEM CHECK / PRESSURE CHECK / COOLING FAN, SHROUD AND FAN DUCT / THERMOSTAT AND HOUSING / WATER PUMP / HOSES / SPECIFICATIONS

• CHAPTER TEN / FRONT SUSPENSION AND STEERING
• FRONT HUB / WHEELS / TIRE CHANGING / TIRE REPAIRS / HANDLEBAR / STEERING HEAD AND STEM / FRONT FORK / SPECIFICATIONS

• CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
• REAR WHEEL / REAR HUB / FINAL DRIVE UNIT, DRIVE SHAFT AND UNIVERSAL JOINT / SWING ARM / SHOCK ABSORBERS / SPECIFICATIONS

• CHAPTER TWELVE / BRAKES
• DISC BRAKES / FRONT BRAKE PAD / FRONT BRAKE CALIPER / FRONT BRAKE HOSE / FRONT BRAKE DISC / BLEEDING THE SYSTEM / REAR DRUM BRAKE / REAR BRAKE PEDAL AND LINKAGE / SPECIFICATIONS

• CHAPTER THIRTEEN / BODY AND FRAME
• SEATS / FRAME SIDE COVERS / FRAME HEAD SIDE COVERS / FOOTPEGS / SIDESTAND / FRONT FENDER / FRAME / SPECIFICATIONS

  INDEX

  WIRING DIAGRAMS

  MODELS COVERED:

• 1986 1987 SUZUKI VS700 (U.S.)
• 1985 1986 1987 1988 1989 1990 1991 SUZUKI VS750 (U.K.)
• 1988 1990 1991 SUZUKI VS750 (U.S.)
• 1992 1993 1994 1995 1996 1997 SUZUKI VS800 (U.K.)
• 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 SUZUKI VS800 (U.S.)
• 2005 2006 2007 2008 2009 SUZUKI VS800/S50

  VS700 INTRUDER (U.S.) (1986-1987)

• VS750 INTRUDER (U.S.) (1988-1991)
• VS800 INTRUDER (U.S.) (1992-2004)
• VS800 BOULEVARD S50 (2005-2009)
• VS750 (U.K.) (1985-1991)
• VS800 (U.K.) (1992-1997)