Yamaha XJ550, XJ600 & FJ600 Motorcycle (1981-1992) Service Repair Manual

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

THIS YAMAHA MOTORCYCLE MANUAL IS 304 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / SERVICE HINTS / SAFETY FIRST / EXPENDABLE SUPPLIES / SHOP TOOLS / EMERGENCY TOOL KITS / TROUBLESHOOTING AND TUNE-UP EQUIPMENT
• CHAPTER TWO / TROUBLESHOOTINGSTARTING DIFFICULTIES / POOR PERFORMANCE / CLUTCH AND TRANSMISSION / DRIVE TRAIN / CHASSIS / BRAKES / ELECTRICAL SYSTEM / CHARGING SYSTEM / LIGHTING / FUSES / WIRING
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPROUTINE CHECKS / MAINTENANCE INTERVALS / TIRES / BATTERY / PERIODIC LUBRICATION / ENGINE OIL AND FILTER CHANGE / FRONT FORK OIL CHANGE / DRIVE CHAIN LUBRICATION / SWING ARM LUBRICATION / REAR BRAKE CAM LUBRICATION / PERIODIC MAINTENANCE / DRIVE CHAIN ADJUSTMENT / BRAKE FLUID LEVEL CHECK AND CHANGE / CLUTCH ADJUSTMENT / THROTTLE ADJUSTMENT / AIR FILTER SERVICE / CAM CHAIN TENSIONER ADJUSTMENT / STEERING PLAY / STEERING HEAD BEARING / TUNE-UP / CYLINDER HEAD FASTENER TORQUE / VALVE CLEARANCE MEASUREMENT AND ADJUSTMENT / COMPRESSION TEST / SPARK PLUG / IGNITION TIMING / CARBURETOR SYNCHRONIZATION / CARBURETOR IDLE SPEED / SPECIFICATIONS
• CHAPTER FOUR / ENGINEENGINE PRINCIPLES / SERVICING ENGINE IN FRAME / ENGINE REMOVAL/INSTALLATION / CYLINDER HEAD AND CAMSHAFTS / CYLINDER BLOCK / PISTONS, PISTON PINS AND PISTON RINGS / OIL PUMP / OIL LEVEL SWITCH / CRANKCASE / CRANKCASE AND CONNECTING RODS / STARTER CLUTCH ASSEMBLY / BREAK-IN / SPECIFICATIONS
• CHAPTER FIVE / CLUTCH AND TRANSMISSIONCLUTCH / CLUTCH CABLE REPLACEMENT / DRIVE SPROCKET / SHIFT MECHANISM / TRANSMISSION / SHIFT DRUM AND FORKS / SPECIFICATIONS
• CHAPTER SIX / FUEL AND EXHAUST SYSTEMSAIR CLEANER / CARBURETORS / THROTTLE CABLE / CHOKE CABLE / FUEL SHUTOFF VALVE / FUEL TANK / EXHAUST SYSTEM / SPECIFICATIONS
• CHAPTER SEVEN / ELECTRICAL SYSTEMCHARGING SYSTEM / ALTERNATOR / VOLTAGE REGULATOR/RECTIFIER / IGNITION SYSTEM / IGNITION UNIT / IGNITION COIL / PICK-UP COIL / SPARK PLUGS / STARTING SYSTEM / STARTER MOTOR / STARTER SOLENOID / STARTING CIRCUIT CUT-OFF RELAY / LIGHTING SYSTEM / SWITCHES AND RELAYS / HORN / FUSES / SPECIFICATIONS
• CHAPTER EIGHT / FRONT SUSPENSION AND STEERINGFRONT WHEEL / FRONT HUB / WHEEL BALANCE / WHEEL ALIGNMENT / TIRE CHANGING / TIRE REPAIRS (TUBE-TYPE TIRES) / TIRE REPAIRS (TUBELESS TIRES) / HANDLEBAR / STEERING HEAD / FRONT FORK / SPECIFICATIONS
• CHAPTER NINE / REAR SUSPENSIONREAR WHEEL / REAR HUB / DRIVEN FLANGE ASSEMBLY / DRIVE CHAIN / SWING ARM / SHOCK ABSORBERS / SPECIFICATIONS
• CHAPTER TEN / BRAKESFRONT DISC BRAKE / MASTER CYLINDER / FRONT BRAKE PAD REPLACEMENT / FRONT CALIPER / FRONT BRAKE HOSE REPLACEMENT / FRONT BRAKE DISC / REAR DRUM BRAKE / REAR BRAKE PEDAL / BLEEDING THE SYSTEM / SPECIFICATIONS
• CHAPTER ELEVEN / FRAME AND REPAINTINGSIDESTAND / CENTERSTAND / FOOTPEGS / FAIRING (SECA MODELS) / FRAME / SPECIFICATIONS
• SUPPLEMENT / 1984 AND LATER SERVICE INFORMATION
• INDEX
• WIRING DIAGRAMS
• MODELS COVERED:1984 1985 YAMAHA FJ600 FJ 6001981 1982 1983 YAMAHA XJ550 XJ 5501983 1984 YAMAHA XJ550 (U.K.) XJ 5501984 1985 1986 1987 AND 1989 1990 1991 1992 YAMAHA XJ600 (U.K.) XJ 600MAXIM
• CLYMER MANUALS YAMAHA FJ600 MANUALCLYMER MANUALS YAMAHA XJ550 MANUALCLYMER MANUALS YAMAHA XJ600 MANUAL
• XJ500 (U.S. 1981-1983, U.K. 1983-1984)XJ600 (U.K. 1984-1987 AND 1989-1992)FJ600 (1984-1985)XJ5XJ6FJ6