Yamaha XT600 & TT600 Motorcycle (1983-1989) Service Repair Manual

This item will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

What's Covered

THIS YAMAHA MOTORCYCLE MANUAL IS 472 PAGES.

QUICK REFERENCE DATA

• CHAPTER ONE / GENERAL INFORMATION
• MANUAL ORGANIZATION / NOTES, CAUTIONS AND WARNINGS / SAFETY FIRST / SERVICE HINTS / WASHING THE BIKE / TORQUE SPECIFICATIONS / FASTENERS / LUBRICANTS / EXPENDABLE SUPPLIES / PARTS REPLACEMENT / EMISSION CONTROL AND BATTERY DECALS (XT600) / BASIC HAND TOOLS / PRECISION MEASURING TOOLS / SPECIAL TOOLS / MECHANIC'S TIPS / RIDING SAFETY / SPECIFICATIONS

• CHAPTER TWO / TROUBLESHOOTING
• OPERATING REQUIREMENTS / TROUBLESHOOTING INSTRUMENTS / STARTING THE ENGINE / STARTING DIFFICULTIES / ENGINE STARTING TROUBLES / ENGINE PERFORMANCE / ENGINE NOISES / EXCESSIVE VIBRATION / CLUTCH / TRANSMISSION / IGNITION SYSTEM / FRONT SUSPENSION AND STEERING / BRAKES

• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
• PRE-CHECKS / TIRES AND WHEELS / LUBRICANTS / BATTERY (XT600) / PERIODIC LUBRICATION / ENGINE OIL AND FILTER CHANGE / OIL PRESSURE CHECK / FRONT FORK OIL CHANGE / DRIVE CHAIN / SPEEDOMETER AND TACHOMETER CABLE LUBRICATION / SWING ARM AND RELAY ARM LUBRICATION / PERIODIC MAINTENANCE / DRIVE CHAIN ADJUSTMENT / THROTTLE CABLE ADJUSTMENT / DECOMPRESSION CABLE ADJUSTMENT / AIR FILTER SERVICE / FRONT FORK AIR PRESSURE / ENGINE TUNE-UP / VALVE CLEARANCE MEASUREMENT AND ADJUSTMENT / STORAGE / COMPRESSION TEST / SPARK PLUG / IGNITION TIMING / CARBURETOR IDLE SPEED ADJUSTMENT / SPECIFICATIONS

• CHAPTER FOUR / ENGINE TOP END
• ENGINE PRINCIPLES / SERVICING ENGINE IN FRAME / LOWERING ENGINE IN FRAME / CYLINDER HEAD COVER AND ROCKER ARMS / CAMSHAFT AND TENSIONER / CYLINDER HEAD / CAMSHAFT CHAIN GUIDES / VALVES AND VALVE COMPONENTS / CYLINDER BLOCK / PISTON / PISTON RINGS / SPECIFICATIONS

• CHAPTER FIVE / ENGINE LOWER END
• SERVICING ENGINE IN FRAME / ENGINE REMOVAL INSTALLATION / CRANKCASE AND CRANKSHAFT / BREAK-IN PROCEDURE / SPECIFICATIONS

• CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
• CLUTCH COVER AND DECOMPRESSION LEVER / CLUTCH / CLUTCH RELEASE MECHANISM / PRIMARY DRIVE GEAR, BALANCER DRIVE AND DRIVEN GEARS / CAMSHAFT CHAIN AND REAR GUIDE / KICKSTARTER / OIL PUMP / OIL TANK AND OIL HOSES / EXTERNAL SHIFT MECHANISM / CLUTCH CABLE / SPECIFICATIONS

• CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
• TRANSMISSION OPERATION / TRANSMISSION TROUBLESHOOTING / TRANSMISSION OVERHAUL / INTERNAL SHIFT MECHANISM / SPECIFICATIONS

• CHAPTER EIGHT / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
• FUEL/EMISSION CONTROL DECALS (XT600) / CARBURETOR SERVICE / CARBURETOR ADJUSTMENTS / THROTTLE CABLE REPLACEMENT / CHOKE CABLE REPLACEMENT (XT600) / FUEL TANK / FUEL SHUTOFF VALVE / EXHAUST SYSTEM / EXHAUST SYSTEM REPAIR / EVAPORATION EMISSION CONTROL SYSTEM (XT600 CALIFORNIA MODELS) / CRANKCASE VENTILATION CONTROL SYSTEM / SPECIFICATIONS

• CHAPTER NINE / ELECTRICAL SYSTEM
• ELECTRICAL TROUBLESHOOTING / CHARGING SYSTEM (XT600) / CHARGING SYSTEM (TT600) / ALTERNATOR / VOLTAGE REGULATOR/RECTIFIER (XT600) / VOLTAGE REGULATOR (TT600) / IGNITION SYSTEM (XT600) / IGNITION SYSTEM (TT600) / IGNITION COIL / SPARK PLUG / LIGHTING SYSTEM (XT600) / LIGHTING SYSTEM (TT600) / SWITCHES / HORN (XT600) / CIRCUIT BREAKER (XT600) / WIRING DIAGRAMS / SPECIFICATIONS

• CHAPTER TEN / FRONT SUSPENSION AND STEERING
• FRONT WHEEL (XT600) / FRONT WHEEL (TT600) / WHEEL SPOKE SERVICE / FRONT HUB / TIRE CHANGING / TIRE REPAIRS / HANDLEBAR / STEERING HEAD / FRONT FORK (XT600) / FRONT FORK (TT600) / SPECIFICATIONS

• CHAPTER ELEVEN / REAR SUSPENSION
• REAR WHEEL (XT600) / REAR WHEEL (TT600) / WHEEL SPOKE SERVICE / REAR HUB / DRIVEN FLANGE (XT600) / SPROCKETS / DRIVE CHAIN / TIRE CHANGING AND TIRE REPAIR / MONOCROSS REAR SUSPENSION / SHOCK ABSORBER / MONOCROSS LINKAGE / SWING ARM / REAR SUSPENSION BEARING / SPECIFICATIONS

• CHAPTER TWELVE / BRAKES
• FRONT DISC BRAKE / FRONT BRAKE CALIPER (XT600) / FRONT BRAKE CALIPER (TT600) / FRONT MASTER CYLINDER (XT600) / FRONT MASTER CYLINDER (TT600) / FRONT BRAKE HOSE REPLACEMENT (ALL MODELS) / FRONT BRAKE DISC / BRAKE BLEEDING / FRONT DRUM BRAKE / REAR DRUM BRAKE / REAR BRAKE PEDAL / SPECIFICATIONS

• CHAPTER THIRTEEN / FRAME AND BODY
• KICKSTAND (SIDESTAND) / FOOTPEGS / FENDERS / SEAT / TOOL BOX / FRAME / SPECIFICATIONS

  INDEX

  WIRING DIAGRAMS

  MODELS COVERED:

• 1983 1984 1985 1986 YAMAHA TT600 TT 600
• 1984 1985 1986 1987 1988 1989 YAMAHA XT600 XT 600

  CLYMER MANUALS YAMAHA XT600 MANUAL

• CLYMER MANUALS YAMAHA TT600 MANUAL

  XT600 (1984-1989)

• TT600 (1983-1986)