Yamaha YFM660R Raptor 660R ATV (2001-2005) Service Repair Manual

The online edition of this manual will be available immediately without download. The physical manual will be dispatched directly by Haynes and will arrive separately from any other parts ordered.

Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

The Haynes Online Manual gives you the trusted content of the famous printed Workshop Manual with extra features to get the job done. Online Manuals provide the following benefits: Troubleshooting tool for fast diagnosis of common problems. Colour-coded wiring diagrams for key systems. Videos tutorials for common DIY tasks. Colour photographs with approximately 750 in each manual. Photos can be zoomed in to observe key details. Fully searchable Dictionary of automotive terms. Hyperlinks to additional relevant information in other manual chapters. Print any page at home.

Yamaha YFM600R Raptor 660R manual. Includes Color Wiring Diagrams.

What's Covered

THIS YAMAHA RAPTOR 660R MANUAL IS 304 PAGES.

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATIONMANUAL ORGANIZATION / WARNINGS, CAUTIONS AND NOTES / SAFETY / BASIC SERVICE METHODS / SERIAL NUMBERS / FASTENERS / SHOP SUPPLIES / BASIC TOOLS / PRECISION MEASURING TOOLS / STORAGE / SPECIFICATIONS
• CHAPTER TWO / TROUBLESHOOTINGOPERATING REQUIREMENTS / STARTING THE ENGINE / ENGINE SPARK TEST / ENGINE PERFORMANCE / ELECTRICAL TESTING / ELECTRICAL COMPONENT REPLACEMENT / ENGINE STARTING SYSTEM / ENGINE NOISE / MACHINE NOISE / ENGINE LEAK DOWN TEST / CLUTCH / GEAR SHIFT LINKAGE AND TRANSMISSION / BRAKES / STEERING AND HANDLING
• CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPPRE-RIDE INSPECTION / ENGINE BREAK-IN / TUNE-UP AND MAINTENANCE SERVICE INTERVALS / BATTERY / FUEL AND LUBRICANTS / PERIODIC LUBRICATION / ENGINE OIL AND FILTER CHANGE / DRIVE CHAIN LUBRICATION AND CLEANING / AIR FILTER SERVICE / MAINTENANCE AND INSPECTION / SPEED LIMITER ADJUSTMENT / CARBURETOR FLOAT BOWL DRAINING / MUFFLER CLEANING / COOLANT CHANGE / DRIVE CHAIN AND SPROCKET INSPECTION / DRIVE CHAIN ADJUSTMENT / DRIVE CHAIN SLIDER AND GUARD INSPECTION / THROTTLE CABLE ADJUSTMENT / CLUTCH CABLE ADJUSTMENT / REVERSE CABLE ADJUSTMENT / PARKING BRAKE CABLE ADJUSTMENT / CHOKE CABLE ADJUSTMENT / BRAKE ADJUSTMENT AND INSPECTION / TUNE-UP / VALVE CLEARANCE / TIMING / CARBURETOR IDLE SPEED AND MIXTURE ADJUSTMENT / COMPRESSION CHECK / SPARK PLUG / SPECIFICATIONS
• CHAPTER FOUR / ENGINE TOP ENDSHOP CLEANLINESS / EXHAUST SYSTEM / CYLINDER HEAD COVER / CAMSHAFT AND CAM CHAIN TENSIONER / CYLINDER HEAD / VALVES / CYLINDER / PISTON AND PISTON RINGS / SPECIFICATIONS
• CHAPTER FIVE / ENGINE LOWER ENDSHOP CLEANLINESS / ENGINE / CAM CHAIN AND REAR GUIDE / CRANKCASE / SEAL REPLACEMENT / CRANKCASE BEARING REPLACEMENT / ENGINE BALANCER / OIL STRAINER / CRANKSHAFT / SPECIFICATIONS
• CHAPTER SIX / CLUTCH, GEARSHIFT LINKAGE AND LUBRICATION SYSTEMRIGHT CRANKCASE COVER / CLUTCH / OIL PUMP / BALANCER SHAFT DRIVEN GEAR / PRIMARY DRIVE GEARS / SPEED SENSOR / SHIFT LEVER / EXTERNAL GEARSHIFT LINKAGE / CLUTCH CABLE REPLACEMENT / SPECIFICATIONS
• CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISMTRANSMISSION OPERATION / SERVICE NOTES / EARLY AND LATE TRANSMISSION DIFFERENCES / INPUT SHAFT / OUTPUT SHAFT / TRANSMISSION INSPECTION / REVERSE SHAFT AND LOCKOUT ASSEMBLIES / SHIFT DRUM AND FORKS / SPECIFICATIONS
• CHAPTER EIGHT / FUEL SYSTEMCARBURETORS / CARBURETOR CLEANING AND INSPECTION / FLOAT ADJUSTMENT / CARBURETOR SYNCHRONIZATION / CARBURETOR SYSTEMS / FUEL VALVE / THROTTLE CABLE REPLACEMENT / SPECIFICATIONS
• CHAPTER NINE / ELECTRICAL SYSTEMRESISTANCE TESTING GUIDELINES / CONTINUITY TESTING GUIDELINES / BASIC IGNITION AND CHARGING SYSTEM OPERATION / UPPER IDLE GEAR COVER / LEFT CRANKCASE COVER / LOWER IDLE GEAR / STATOR AND PICKUP COIL / ROTOR AND STARTER CLUTCH / STARTER / STARTING SYSTEM SWITCHES / IGNITION SYSTEM / CHARGING SYSTEM / FAN SYSTEM / WATER TEMPERATURE WARNING CIRCUIT / INDICATOR CIRCUITS / HEADLIGHT / TAILLIGHT / LEFT HANDLEBAR SWITCHES / SPECIFICATIONS
• CHAPTER TEN / COOLING SYSTEMSAFETY PRECAUTIONS / THERMOSTAT / WATER TEMPERATURE SENDING UNIT / RADIATOR AND FAN / FAN SENDING UNIT / WATER PUMP / SPECIFICATIONS
• CHAPTER ELEVEN / FRONT SUSPENSION AND STEERINGFRONT WHEEL / FRONT HUB / TIE RODS / STEERING KNUCKLE / CONTROL ARMS / SHOCK ABSORBERS / STEERING SHAFT / HANDLEBAR / TIRES AND WHEELS / SPECIFICATIONS
• CHAPTER TWELVE /REAR SUSPENSIONREAR WHEEL / REAR WHEEL HUB / REAR AXLE / REAR AXLE HUB / SPROCKETS / DRIVE CHAIN / SHOCK ABSORBER / REAR SUSPENSION ADJUSTMENT / SHOCK LINKAGE / SWING ARM / SPECIFICATIONS
• CHAPTER THIRTEEN / BRAKESDISC BRAKE FUNDAMENTALS / FRONT BRAKE PADS / FRONT BRAKE CALIPERS / FRONT MASTER CYLINDER / REAR BRAKE PADS / REAR BRAKE CALIPER / REAR MASTER CYLINDER / REAR BRAKE PEDAL / BRAKE SYSTEM DRAINING / BRAKE SYSTEM BLEEDING / BRAKE DISC / SPECIFICATIONS
• CHAPTER FOURTEEN / BODYSEAT / FRONT PANEL / HEADLIGHT ASSEMBLY / FUEL TANK TOP PANEL / FRONT FENDER / REAR FENDER / FUEL TANK / FUEL TANK PROTECTORS / FOOTGUARD ASSEMBLY / SKID PLATES
• INDEX
• COLOR WIRING DIAGRAM
• MODELS COVERED:2001 2002 2003 2004 2005 YAMAHA YFM660R RAPTOR YFM660 R YFM 660 660R
• CLYMER MANUALS YAMAHA YFM660R RAPTOR 660R MANUALCLYMER MANUALS YAMAHA YFM660R RAPTOR 660R ONLINE MANUAL
• YFM660R RAPTOR 660R (2001-2005)